Taiwan Semiconductor Manufacturing Comp. Ltd.

Hank Huang

Ken Hui Chen

Chender Huang

Pei-Haw Tsao

Jones Wang

Chung Yu Wang

Chung-Yu Wang

Pei Haw Tsao

A new method is provided for the interface between a stress relieve interface layer of polyimide and a thereover created layer of mold compound. The invention provides for creating a pattern in the stress relieve layer of polyimide before the layer of mold compound is formed over the stress relieve layer of polyimide.

Enhanced adhesion strength between mold resin and polyimide

A new method is provided for the interconnection of flip chips to a supporting substrate. The invention starts with a conventional first substrate, that serves as a semiconductor device support structure, over the surface of which a first pattern of contacts points has been provided. The invention then uses a second substrate, for instance a glass or quartz plate, and creates over the surface thereof a second pattern of solder bumps separated by solder non-wettable surfaces. The second pattern is a mirror image of the first pattern. By then overlying the first pattern of contact points with the second pattern of solder bumps, a step of reflow can be applied to the solder bumps, transferring the solder bumps from the second substrate to the contact points provided over the first substrate.

Buildup substrate pad pre-solder bump manufacturing

A method for protecting a passivation layer during a solder bump formation process including providing a semiconductor process wafer having a process surface including at least two metal layers comprising an uppermost metal layer and a lowermost metal layer said lowermost metal layer overlying a passivation layer including metal bonding pad regions; photolithographically patterning and anisotropically etching through a first thickness portion of at least the uppermost metal layer to form a first patterned metal layer portion disposed over the metal bonding pad regions and reveal a second thickness portion including the lowermost metal layer; forming a solder bump over the first patterned metal layer portion according to at least a first reflow process; and, anisotropically etching through the second thickness portion surrounding the completely formed solder bump to reveal the passivation layer.

Method of protecting a passivation layer during solder bump formation

Low stress concentration solder bumps are created on a semiconductor wafer by the removal of metal oxides of under bump metallurgy, (UBM). The removal of the oxides from the circular edge of the UBM allow the solder of the solder bump to wet the sides of the UBM, mainly the plated portion, thereby resulting in a solder bump structure with a filled undercut. This results in a lower stress concentration solder bump structure. This solder bump structure is obtained after the solder bumps have been reflowed on the wafer.

Structure and method for low-stress concentration solder bumps

An under bump metallurgy (UBM) structure is described. Two UBM mask processes are utilized. First, a top layer of copper (Cu) and/or a middle layer of nickel-vanadium (NiV) or chrome-copper (CrCu) is personalized by standard photoprocessing and etching steps utilizing a bump based size mask. This is followed by patterning an underlying seed layer with a second, larger mask, thereby preventing damage to the aluminum cap and seed layer undercut during the etching process.

Under bump metallization structure

A method including providing a first substrate having a first bond pad and a second bond pad; forming a subassembly comprising securing a second substrate to the first substrate with a ground layer interposed between the first substrate and the second substrate; forming a first trench in the subassembly through the first substrate so that the trench is defined at least in part by a side wall of the first substrate and through at least a portion of the ground layer; and forming a first electrically conductive layer overlying the first bond pad, the side wall of the first substrate and overlying a portion of the ground layer.

Electrical performance enhanced wafer level chip scale package with ground

A method of protecting the active surface, front side, of semiconductor wafers during the operations of backside grinding, transporting, and packaging has been achieved. The invention discloses a method for applying an organic passivation layer or an aqueous material for protection of the active components. These materials are easily removed prior to final packaging of the dies.

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Jungli, Taiwan

Hank Huang