The Procter Gamble Company

Polymer Group, Inc.

The Procter & Gamble Company

Pgi Polymer, Inc.

Pfnonwovens Czech S.r.o.

Pegas Nonwovens S.r.o.

Han Xu

Olaf Erik Alexander Isele

Rajeev Chhabra

Jiri Kummer

Michael H Johnson

Eric Bryan Bond

Michael William Hayes

Savas Aydore

Timothy Krause

Gueltekin Erdem

Antonius Lambertus DeBeer

Zdenek Mecl

Pavlina Kasparkova

Frantisek Klaska

Jaroslav Kohut

Mike P Purdon

Fang Liu

Michael Joseph Roddy

Sascha Kreisel

Meganne Frisch

Paul Thomas Weisman

Mattias Schmidt

Arman Ashraf

Ludwig Busam

John Ferrer

Eric Robert Schurdak

Patricia Rolon

James Terry Knapmeyer

J Michael Bills

Amy Eichstadt Waun

Olaf Erik Isele

Dirk Saevecke

Joerg Endres

Jörg Endres

Sharon Ann Young

Antonius Lambertus De Beer

Peter Wiedmann

Donald Raymond Kearney

Carlisle Mitchell Herron

Jitka Zerehsaz

Rick Ferencz

Taner Dirama

Srinivas Krishnaswany Mirle

Tim Krause

Dark Saevecke

Andrew Starr Bales

Michael J Roddy

Eric R Schurdak

Antonius Lambertus Debeer

Pavlína KASPÁRKOVÁ

Michael Bills

Pravlina Kasparokova

Jitka Pokorna

Jirí Kummer

A method of making a three-dimensional web is provided. The method comprises spinning continuous filaments from a spinneret, moving the spun continuous filaments along a travel path having an end, and rotating a collection surface at or proximate to the end of the travel path. The collection surface comprises cavities and land areas. The land areas are tangentially planar with an outer surface of the collection surface. The cavities are recessed with respect to the outer surface of the collection surface. The method comprises applying a fluid pressure to the collection surface and collecting the filaments on the collection surface to create an intermediate three-dimensional web having first regions formed in the cavities and second regions formed on the land areas. The first and second regions differ in at least one intensive property. The method comprises bonding the intermediate web using a bonding operation to form a final three-dimensional web.

Methods for making three-dimensional webs

A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing molten polymer to a spinneret defining a plurality of orifices, and flowing a fluid intermediate the spinneret and a moving porous member. The moving porous member is positioned below the spinneret. The method includes using the fluid to draw or push the molten polymer, in a direction that is toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands on the moving porous member at a first location to create an intermediate continuous fiber nonwoven web, and removing and/or diverting some of the fluid proximate to the first location to maintain loft and softness in the deposited intermediate continuous fiber nonwoven web.

Methods of creating soft and lofty nonwoven webs

A highly extensible nonwoven web is provided. The highly extensible nonwoven web may include continuous multi-component fibers. The continuous multi-component fibers may include polypropylene, wherein the polypropylene has a crystallinity of less than about 41%. The polypropylene may have a melting temperature of less than about 161° C. The highly extensible nonwoven web may define a plurality of apertures. The apertures may be patterned. The highly extensible nonwoven web may form a portion of an absorbent article.

Highly extensible nonwoven webs and absorbent articles having such webs

Methods for manufacturing through-fluid bonded continuous fiber nonwoven webs are provided. The method may include providing a through-fluid bonding oven. The through-fluid bonding oven may have a first porous member and a second moving member. An intermediate continuous fiber nonwoven web may be conveyed into the through-fluid bonding oven intermediate the first and second moving porous members. A first surface of the intermediate continuous fiber nonwoven web may be in face-to-face contact with the first porous member. A second surface of the intermediate continuous fiber nonwoven web may be in face-to-face contact with the second porous member. A heated fluid may be flowed through the first and second porous members and the intermediate continuous fiber nonwoven web to create a continuous fiber nonwoven web.

Methods for through-fluid bonding nonwoven webs

A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing two molten polymer components having different melting temperatures to a spinneret defining a plurality of orifices, and flowing a fluid intermediate the spinneret and a moving porous member. The moving porous member is positioned below the spinneret. The method includes using the fluid to draw or push the two molten polymer components, in a direction that is toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual bi-component continuous fiber strands. The method includes depositing the continuous fiber strands on the moving porous member at a first location to create an intermediate continuous fiber nonwoven web, and removing and/or diverting some of the fluid proximate to the first location to maintain loft and softness in the deposited intermediate continuous fiber nonwoven web.

A diaper structure with enhanced softness attributes is disclosed. The diaper structure may include an innermost layer formed of a first nonwoven web, and an outermost layer formed of a second nonwoven web. The first and second nonwoven webs may have a combined basis weight of at least about 30 gsm. The ratio of the first web basis weight to the second web basis weight may range from 30/70 to 70/30.

Diaper structure with enhanced tactile softness attributes

A process for producing a nonwoven web material with improved edge quality, and the product thereof, are disclosed. The process may include the steps of forming a batt of polymeric fibers; consolidating the batt in a z-direction and thereby forming a nonwoven web material, conveying the nonwoven web material to a nip between a bonding roller and anvil roller, and impressing a pattern of bond impressions into the nonwoven web material, the bond impressions lying along a cut path. When the web is subsequently cut along the cut path, fibers proximate the cut path are immobilized by the bonds, providing for relatively neater, cleaner cut edges and reducing the number of loose fibers that may be released into the plant environment in downstream processing operations.

Nonwoven web with improved cut edge quality, and process for imparting

A disposable diaper is provided. The diaper comprises a topsheet comprising a first nonwoven web. The topsheet has a basis weight greater than 25 gsm, according to the Basis Weight Test herein. The diaper comprises a backsheet comprising a second nonwoven web and a film. The film has a WVTR value of less than 6,500 g/m, according to the WVTR Test herein. The diaper comprises an absorbent core comprising an absorbent particulate polymer material disposed between the topsheet and the backsheet. The absorbent core is substantially cellulose free. The diaper has a relative humidity of less than 75%, according to the Humidity Test herein.

Diaper structure with enhanced tactile softness attributes and providing relatively low humidity

An article having as a component a section of nonwoven web formed predominately of polymeric fibers is disclosed. The section of nonwoven web may have a pattern of consolidating bonds impressed on the surface. The bonds may have at least one bond shape; and the bond shape may have a perimeter with a greatest measurable length and greatest measurable width. The perimeter may have a convex portion and an aspect ratio of length/width of at least 2.5. Other features may be imparted relating to the density and orientations of the bonds relative machine and cross directions of the web. The bond shape reflects the shape of a corresponding bonding protrusion on a bonding roller. It is believed that the shape, density and/or orientation of the bonding protrusions affect air flow through the bonding nip in a way that may be utilized to enhance loft of the resulting bonded nonwoven web.

Article with nonwoven web component formed with loft-enhancing calender bond shapes and patterns

An article having as a component a nonwoven material, which includes a layer of spunbond fibers. The fibers of the nonwoven material are made of a composition that includes a first polyolefin, a second polyolefin that is a propylene copolymer and is different from the first polyolefin and a softness enhancer additive. The layer of fibers also includes a plurality of calendering bonds with an aspect ratio of at least 2.5.

Article with soft nonwoven layer

The present invention is directed to articles comprising nanofibers. The nanofibers, having a diameter of less than 1 micron, may comprise a significant number of the fibers in one layer of the web contained by the article. Preferably, the nanofibers are produced in a melt film fibrillation process. The articles include diapers, training pants, adult incontinence pads, catamenials products such as feminine care pads and pantiliners, tampons, personal cleansing articles, personal care articles, and personal care wipes including baby wipes, facial wipes, and feminine wipes.

Methods of producing fibers, nonwovens and articles containing nanofibers from broad molecular weight distribution polymers

The present invention refers to a nonwoven web with multicomponent fibers having at least a first and a second component which differ from each other in color. The nonwoven web is pattern bonded to obtain bonded areas have a different color versus the unbonded areas.

Nonwoven webs with visually distinct bond sites and method of making

Growing community of inventors

Cincinnati, OH, United States of America

Han Xu