Taiwan Semiconductor Manufacturing Comp. Ltd.

Han-Jan Tao

Bor-Wen Chan

Yuan-Hung Chiu

Fang-Cheng Chen

Hsien-Kuang Chiu

Yu-I Wang

A method of manufacturing a microelectronic device comprising forming a patterned feature over a substrate and employing a fluorine-containing plasma source to deposit a conformal polymer layer over the patterned feature and the substrate. The polymer layer is etched to expose the patterned feature and a portion of the substrate, thereby forming polymer spacers on opposing sides of the patterned feature.

Microelectronic device having disposable spacer

A strained channel NMOS and PMOS device pair including fully silicided gate electrodes and method for forming the same, the method including providing a semiconductor substrate including NMOS and PMOS device regions including respective gate structures including polysilicon gate electrodes; forming recessed regions on either side of a channel region including at least one of the NMOS and PMOS device regions; backfilling portions of the recessed regions with a semiconducting silicon alloy to exert a strain on the channel region; forming offset spacers on either side of the gate structures; thinning the polysilicon gate electrodes to a silicidation thickness to allow full metal silicidation through the silicidation thickness; ion implanting the polysilicon gate electrodes to adjust a work function; and, forming a metal silicide through the silicidation thickness to form metal silicide gate electrodes.

Strained channel CMOS device with fully silicided gate electrode

A plasma etch method for forming a patterned target layer within a microelectrcnic product forms an etch residue layer adjoining a patterned mask layer formed upon a blanket target layer. After removing the patterned mask layer, the etch residue layer is laterally increased to form a laterally increased etch residue layer. The laterally increased etch residue layer is employed as an etch mask for forming the patterned target layer from the blanket target layer. The method is particularly useful for forming gate electrodes within semiconductor products.

Growing community of inventors

Hsin-Chu, Taiwan

Han-Jan Tao