Taiwan Semiconductor Manufacturing Comp. Ltd.

Other

Hak-Lay Chuang

Bao-Ru Young

Ming Zhu

Sheng-Chen Chung

Wei Cheng Wu

Jin-Aun Ng

Po-Nien Chen

Cheng-Cheng Kuo

Jyun-Ming Lin

Ching-Che Tsai

Huan-Just Lin

Hui-Wen Lin

Kong-Beng Thei

Pei-Ren Jeng

Chih-Tang Peng

Lee-Wee Teo

Chiung-Han Yeh

Ming-Yuan Wu

Jen-Sheng Yang

Yuan-Tien Tu

Ta-Wei Lin

Chih-Yang Yeh

Jung-Hui Kao

Tzung-Chi Lee

Yi-Ren Chen

Su-Chen Lai

Shih-Hao Lo

Tsai-Chun Li

Maxi Chang

Chien-Hung Wu

Hong-Dyi Chang

Kuo Cheng-Cheng

A semiconductor device having five gate stacks on different regions of a substrate and methods of making the same are described. The device includes a semiconductor substrate and isolation features to separate the different regions on the substrate. The different regions include a p-type field-effect transistor (pFET) core region, an input/output pFET (pFET IO) region, an n-type field-effect transistor (nFET) core region, an input/output nFET (nFET IO) region, and a high-resistor region.

Device for high-K and metal gate stacks

The present disclosure provides a semiconductor device. A first active region is formed in a substrate. The first active region is elongated in a first direction in a top view. A first gate is formed over the substrate. The first gate is elongated in a second direction in the top view. A portion of the first gate is located over the first active region. A second gate is formed over the substrate. The second gate is elongated in the second direction in the top view. A portion of the second gate is located over the first active region. The second gate is shorter than the first gate in the second direction.

N/P boundary effect reduction for metal gate transistors

A method for forming a field-effect transistor with a raised drain structure is disclosed. The method includes forming a frustoconical source by etching a semiconductor substrate, the frustoconical source protruding above a planar surface of the semiconductor substrate; forming a transistor gate, a first portion of the transistor gate surrounding a portion of the frustoconical source and a second portion of the gate configured to couple to a first electrical contact; and forming a drain having a raised portion configured to couple to a second electrical contact and located at a same level above the planar surface of the semiconductor substrate as the second portion of the transistor gate. A semiconductor device having a raised drain structure is also disclosed.

System and method for a field-effect transistor with a raised drain structure

A method of semiconductor device fabrication including providing a substrate having a gate dielectric layer such as a high-k dielectric disposed thereon. A tri-layer element is formed on the gate dielectric layer. The tri-layer element includes a first capping layer, a second capping layer, and a metal gate layer interposing the first and second capping layer. One of an nFET and a pFET gate structure are formed using the tri-layer element, for example, the second capping layer and the metal gate layer may form a work function layer for one of an nFET and a pFET device. The first capping layer may be a sacrificial layer used to pattern the metal gate layer.

Method of fabricating a metal gate semiconductor device

The present disclosure provides a method of fabricating a semiconductor device. A high-k dielectric layer is formed over a substrate. A first capping layer is formed over a portion of the high-k dielectric layer. A second capping layer is formed over the first capping layer and the high-k dielectric layer. A dummy gate electrode layer is formed over the second capping layer. The dummy gate electrode layer, the second capping layer, the first capping layer, and the high-k dielectric layer are patterned to form an NMOS gate and a PMOS gate. The NMOS gate includes the first capping layer, and the PMOS gate is free of the first capping layer. The dummy gate electrode layer of the PMOS gate is removed, thereby exposing the second capping layer of the PMOS gate. The second capping layer of the PMOS gate is transformed into a third capping layer.

Enhanced gate replacement process for high-K metal gate technology

The present disclosure provides a device having a doped active region disposed in a substrate. The doped active region having an elongate shape and extends in a first direction. The device also includes a plurality of first metal gates disposed over the active region such that the first metal gates each extend in a second direction different from the first direction. The plurality of first metal gates includes an outer-most first metal gate having a greater dimension measured in the second direction than the rest of the first metal gates. The device further includes a plurality of second metal gates disposed over the substrate but not over the doped active region. The second metal gates contain different materials than the first metal gates. The second metal gates each extend in the second direction and form a plurality of respective N/P boundaries with the first metal gates.

A process fabricating a semiconductor device with a hybrid HK/metal gate stack fabrication is disclosed. The process includes providing a semiconductor substrate having a plurality of isolation features between a PFET region and a NFET region, and forming gate stacks on the semiconductor substrate. In the PFET region, the gate stack is formed as a HK/metal gate. In the NFET region, the gate stack is formed as a polysilicon gate. A high-resistor is also formed on the semiconductor substrate by utilizing another polysilicon gate.

Method of hybrid high-k/metal-gate stack fabrication

A method of making an integrated circuit includes providing a semiconductor substrate and forming a gate dielectric over the substrate, such as a high-k dielectric. A metal gate structure is formed over the semiconductor substrate and the gate dielectric and a thin dielectric film is formed over that. The thin dielectric film includes oxynitride combined with metal from the metal gate. The method further includes providing an interlayer dielectric (ILD) on either side of the metal gate structure.

Self-aligned insulated film for high-k metal gate device

A method of semiconductor fabrication including forming a first work function metal layer on a first region of the substrate and forming a metal layer on the first work function metal layer and on a second region of the substrate. A dummy layer is formed on the metal layer. The layers are then patterned to form a first gate structure in the first region and a second gate structure in the second region of the substrate. The dummy layer is then removed to expose the metal layer, which is treated. The treatment may be an oxygen treatment that allows the metal layer to function as a second work function layer.

Metal gate semiconductor device and method of fabricating thereof

The present disclosure provides a method of fabricating a semiconductor device. The method includes forming a first gate structure and a second gate structure over a substrate. The first and second gate structures each include a high-k dielectric layer located over the substrate, a capping layer located over the high-k dielectric layer, an N-type work function metal layer located over the capping layer, and a polysilicon layer located over the N-type work function metal layer. The method includes forming an inter-layer dielectric (ILD) layer over the substrate, the first gate structure, and the second gate structure. The method includes polishing the ILD layer until a surface of the ILD layer is substantially co-planar with surfaces of the first gate structure and the second gate structure. The method includes replacing portions of the second gate structure with a metal gate. A silicidation process is then performed to the semiconductor device.

Cost-effective gate replacement process

A device includes a wafer substrate, a conical frustum structure formed in the wafer substrate, and a gate all-around (GAA) structure circumscribing the middle portion of the conical frustum structure. The conical frustum structure includes a drain formed at a bottom portion of the conical frustum, a source formed at a top portion of the vertical conical frustum, and a channel formed at a middle portion of the conical frustum connecting the source and the drain. The GAA structure overlaps with the source at one side of the GAA structure, crosses over the channel, and overlaps with the drain at another side of the GAA structure.

Device with a vertical gate structure

The present disclosure provides a method of fabricating a semiconductor device. The method includes forming a plurality of dummy gates over a substrate. The dummy gates extend along a first axis. The method includes forming a masking layer over the dummy gates. The masking layer defines an elongate opening extending along a second axis different from the first axis. The opening exposes first portions of the dummy gates and protects second portions of the dummy gates. A tip portion of the opening has a width greater than a width of a non-tip portion of the opening. The masking layer is formed using an optical proximity correction (OPC) process. The method includes replacing the first portions of the dummy gates with a plurality of first metal gates. The method includes replacing the second portions of the dummy gates with a plurality of second metal gates different from the first metal gates.

A method includes forming a first isolation feature of a first width and a second isolation feature of a second width in a substrate, the first width being substantially greater than the second width; forming an implantation mask on the substrate, wherein the implantation mask covers the first isolation feature and exposes the second isolation feature; performing an ion implantation process to the substrate using the implantation mask; and thereafter performing an etching process to the substrate.

Semiconductor structure with suppressed STI dishing effect at resistor region

A device, and method of fabricating and/or designing such a device, including a first gate structure having a width (W) and a length (L) and a second gate structure separated from the first gate structure by a distance greater than: (&#x221a;{square root over (W*W+L*L)})/10. The second gate structure is a next adjacent gate structure to the first gate structure. A method and apparatus for designing an integrated circuit including implementing a design rule defining the separation of gate structures is also described. In embodiments, the distance of separation is implemented for gate structures that are larger relative to other gate structures on the substrate (e.g., greater than 3 &#x3bc;m).

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Singapore, Singapore

Hak-Lay Chuang