Rockwell Automation Technologies Incorporated

Rockwell Technologies, Inc.

Rockwell International Technologies, Inc.

Haihui Lu

Lixiang Wei

Russel J Kerkman

Thomas Arthur Nondahl

Richard Lukaszewski

Zhenhuan Yuan

David M Messersmith

Ahmed Mohamed Sayed Ahmed

Wei Qian

Lei Jin

Yuan Xiao

Shaofeng Zhang

Timothy M Rowan

Randall S Langer

Andrew John Jaap

Douglas B Weber

Zhendong Zhang

Kun Wei

Qiang Yin

Ping Soon Lee

David W Messersmith

Douglas J Bader

David Dale Brandt

Yuhong Huang

Robert H Schmidt

Brian M Perreault

Robert J Miklosovic

Yogesh Popatlal Patel

Xikai Sun

Robert J Breitzmann

Jiangang Hu

Azeddine Choumach

Hao Yang

Neal R Krejci

Daniel I Lanier

Rob J Miklosovic

Karthik Palaniappan

Zhuo Liu

Caleb J Palagyi

Joseph M Futey

Brian R Campbell

Zhijie Gong

Ahmed Mohamed Sayed Anmed

Wei Quian

Richard A Lukaszewski

Ahmed Mohamed Ahmed

Zenhuan Yuan

Quiang Yin

A common-mode interference dissipation circuit to provide circuitry immunity to electrical interference, such as common mode impedance interference, is described herein. The common-mode interference dissipation circuit may include one or more variable resistors each having a first terminal and a second terminal and a capacitor coupled in series with the one or more variable resistors and having a first terminal and a second terminal. The first terminal of the one or more variable resistors may be coupled to a port of the first set of ports, the second terminal of the one or more variable resistors may be coupled to the first terminal of the capacitor, and the second terminal of the capacitor may be coupled to a chassis in an industrial automation environment.

Common mode termination matching method for digital communications

An independent cart system includes multiple track segments, multiple movers, multiple position sensors, and a controller. Each track segment includes multiple coils along a length of the track segment and a segment controller operative to selectively energize the coils to generate an electromagnetic field. Each mover includes a magnet array having multiple magnets, where the magnet array generates a magnetic field that interacts with the electromagnetic field generated by the coils to propel the mover along the track segments. The position sensors are spaced apart along the length of each track segment and generate a position feedback signal with a waveform as a function of the magnetic field generated by the magnet array on each mover. The controller is operative to receive the position feedback signal from each position sensor and to determine a unique identifier for each mover as a function of the waveform of the position feedback signal.

Magnet arrays for vehicle identification in an independent cart system

A system may include an inverter configured to convert a direct current (DC) voltage to an alternating current (AC) voltage. The system may also include a control system communicatively coupled to the inverter. The control system may receive a torque current feedback from a motor and may generate, based on the torque current feedback, a command torque current and a command flux current. The control system may generate, based on the command torque current and the command flux current, a command torque voltage and a command flux voltage and may generate, based on a slip frequency and a rotor frequency, a command frequency. The control system may determine one or more operating parameters for the inverter based on the command frequency, the command torque voltage, and the command flux voltage and may control the inverter based on the one or more operating parameters.

Systems and methods for performing motor control operations agnostic of speed data

For grid-connected power converter control, a method estimates a d-axis grid voltage from a d-axis reference current modified with a d-axis current and a q-axis current modified with a filter inductive reactance. The method generates a q-axis current error from a direct current (DC) voltage input and a DC bus voltage. The method estimates an observer q-axis grid voltage from a q-axis voltage output. The q-axis grid voltage observer estimates the q-axis grid voltage in a direct/quadrature (dq) reference frame equivalent to an ABC to DQ reference frame transform. The method determines a d-axis voltage output as a function of a d-axis current error and a q-axis current modified with a filter inductive reactance. The method determines a q-axis voltage output as a sum of the q-axis current controller output and the observer q-axis grid voltage.

Grid-connected power converter control

For grid-connected power converter control, a method estimates a d-axis grid voltage from a d-axis reference current modified with a d-axis current, and a q-axis current modified with a filter inductive reactance. The method generates a q-axis grid voltage from a direct current (DC) voltage input modified with the DC bus voltage modified with a notch filter to balance the voltage input and further reduced with the q-axis current. The method modifies the estimated d-axis grid voltage and the q-axis grid voltage by selectively removing second-order harmonics. The method further determines a d-axis voltage output and a q-axis voltage output as a function of the modified estimated d-axis grid voltage and the modified q-axis grid voltage.

For predicting a load pattern, a method determines a torque error from a torque reference modified by a low pass filter function of the torque reference. The torque reference is one of measured from an induction machine energized by a flux current and a torque current and calculated in an induction machine controller. The method determines a torque increase pulse in response to a torque relative variation calculated from the torque error exceeding an increase threshold. In response to detecting the torque increase pulse, the method determines a change delay time from the torque relative variation and the torque increase pulse. The method further determines a change period from at least two torque increase pulses. The method increases the flux current before a change time that is predicted as a function of the change delay time and the change period.

Predicting an induction machine load pattern

For reducing volume requirements and magnetic flux leakage, a compact inductor includes a first planar core with a first core thickness along a first axis orthogonal to a plane of the first planar core. In addition, the inductor includes a second planar core disposed parallel to the first planar core with a second core thickness along the first axis. The inductor further includes a plurality of electrical windings disposed between and adjacent to an inside plane of the first planar core and an inside plane of the second planar core. The electrical windings may include insulated electrical wires. No magnetic teeth may be disposed between the first planar core and the second planar core. The first axis is parallel to a magnetic axis of each electrical winding.

Compact inductor

The present techniques include methods and systems for operating converter to maintain a lifespan of the converter. In some embodiments, the operating frequency of the converter may be increased such that stress may be reduced on the bond wires of the converter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the converter operating in a maximum power point tracking (MPPT) mode and determining whether the MPPT operation results in aging the converter to a point which reduces the converter lifespan below a desired lifespan. If the MPPT operation reduces the converter lifespan below the desired lifespan, the frequency of the converter may be increased such that the converter may be controlled to operate at a percentage of MPPT. Thus, in some embodiments, power output may be optimized with respect to maintaining a desired lifespan of the converter.

Converter lifetime improvement method for doubly fed induction generator

Disclosed examples include power conversion systems, computer readable mediums and methods for mitigating input filter resonance, in which a controller operates an active front end (AFE) rectifier in a first mode to turn a single rectifier switching device on and off and measures a filter voltage or current signal while all of the rectifier switches are off. The controller determines a resonant frequency based on a transient response of the measured voltage or current signal, and selectively adjusts a rectifier control parameter to mitigate filter resonance based on the resonant frequency.

Motor drive with resonance detection and impedance computation

A method of estimating stator resistance of an induction motor is provided. The method includes applying voltage pulses through two phase paths of the motor for a plurality of electrical cycles to inject current in the motor, wherein the voltage pulses are applied until rotor flux of the motor is substantially stabilized and measuring stator voltage and stator current in response to the applied voltage pulses for each of the plurality of electrical cycles. The method also includes calculating the stator resistance based upon the measured stator voltages and the stator currents.

Parameter estimation system and method for an induction motor

Multilevel inverters, power cells and bypass methods are presented in which a power cell switching circuit is selectively disconnected from the power cell output, and a bypass which is closed to connect first and second cell output terminals to selectively bypass a power stage of a multilevel inverter, with an optional AC input switch to selectively disconnect the AC input from the power cell switching circuit during bypass.

Power cell bypass method and apparatus for multilevel inverter

An apparatus includes a switch module that selectively turns on a switch to connect an input power conductor connected to a voltage source to a motor in a sequence. The switch for each phase is turned on for a portion of a cycle of a fundamental frequency of the voltage source. A source phase module determines a phase of the AC voltage source, a back-EMF phase module determines a phase of a back-EMF of the motor, and a torque module determines when a phase difference between the phase of the AC voltage source and the phase of the back-EMF is within a phase range indicative of a positive motor torque. A pulse module enables the switches in response to the phase difference having a phase within the phase range and disables the switches in response to the phase difference having a phase not in the phase range.

Quasi vector motor controller

A double fed induction generator (DFIG) converter, methods and computer readable mediums are presented in which rotor side current spikes are attenuated by selectively activating at least one series damping circuit to conduct current through a series damping circuit resistance coupled in series between one or more DFIG rotor leads and a grid side converter in response to a grid fault occurrence or a grid fault clearance, and selectively bypassing the series damping circuit resistance after activating the series damping circuit.

Double fed induction generator (DFIG) converter and method for improved grid fault ridethrough

An apparatus for a quasi variable frequency motor controller is includes a DFC module that applies a first frequency to a motor as part of a discrete frequency control ('DFC') method for motor starting. The first frequency includes a discrete frequency in a plurality of discrete frequencies of the DFC method and each discrete frequency includes a frequency lower than a fundamental frequency of an alternating current ('AC') voltage source providing power to the motor. The apparatus includes a torque module that determines when motor torque generated by the motor reaches a negative torque threshold and a next frequency module that applies a second frequency to the motor in response to the torque module determining that the motor torque has reached the negative torque threshold. The second frequency is a next frequency in the DFC method.

Quasi variable frequency motor controller

Methods and apparatus are presented for unintentional islanding detection for grid tie converters in which the phase angle disturbance is introduced by modification of grid side converter switching control signals and a mismatch of reactive power between generation and the grid load is formed upon the occurrence of unintentional islanding, where the applied phase disturbance is determined according to two pre-defined curves to form an equivalent positive feedback at different frequencies to prevent the converter from forming an island at a new stable frequency after the grid is disconnected.

Method and apparatus for islanding detection for grid tie converters

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Shanghai, China

Haihui Lu