USA As Represented by Secretary of the Navy

H Fred Barsun

Nishkamraj U Deshpande

William W Fultz

Norris J Caldwell

James E Schwabe

Samuel G Stuart

Nancey J Maegerlein

Lloyd W Zilch

Steven D Clark

Ron Shoultz

Systems and methods for improving plasma propellant ablation/sublimation based systems are provided. One set of embodiments provides systems and methods for reducing carbon charring during plasma system (e.g., a plasma coating application system) propellant (e.g., a carbon-fluorine polymer) ablation and increasing heat transfer, ablation, and plasma thrust from plasma systems. In particular, one embodiment can include using a nano or micro-sized magnetic or electromagnetic field responsive material as particulates or microcapsules that are intermixed with polytetrafluoroethylene (e.g., Teflon&#xae;) nano-fibers, and using resulting fiber composites as the propellant material. Embodiments can include improved plasma system, e.g., pulsed plasma thrusters, plasma torches, plasma coating systems, etc, as well as nozzle improvements such as embodiments with magnetic structures disposed in relation to the nozzle. Alternative embodiments also include recovery and reuse systems.

Plasma propellant ablation/sublimation based systems

An invention for making productive uses of normally undesirable whiskers is provided. Embodiments of the invention include a variety of apparatuses and methods associated with forming and using whiskers as well as forming whisker compounds is disclosed. For example, whisker detection modules can be created which provide a whisker surveillance capability. The whisker detection modules can further be coupled with a whisker response system such as an alarm or insulating material dispersing system. Another aspect of the invention is providing a variety of environments or microenvironments with regard to a whisker forming structure to affect whisker creation such as maximizing whisker formation. Another example includes provision of a variety of embodiments for manufacturing compounds of whiskers of various metal and metal alloys, including structures and methods is provided. Whisker compounds produced using various embodiments of the invention can be used for various applications.

Whisker manufacturing, detection, response, and compound manufacturing apparatus and method

A method, structure, and/or material composition associated with overetching a structure or allow of interest to deplete magnesium content at and in a vicinity of grain boundaries which mitigates or prevents corrosion including, for example, intergranular corrosion (IGC) and/or intergranular stress corrosion cracking (IGSCC). Another aspect of the invention can include a process and material composition associated with providing a particular coating having a number of material properties. Additional steps, material composition(s), and/or exemplary structure(s) can also be provided which provides a nano coating over the depletion zone having a first coating in accordance with another embodiment of the invention.

Intergranular corrosion (IGC) and intergranular stress corrosion cracking (IGSCC) resistance improvement method for metallic alloys

A method and an apparatus for mitigating electrical failures caused by intrusive structures. Such structures can be tin whiskers forming on electrical circuits. In an illustrative embodiment, nano-capsules are filled with some type of insulative and adhesive fluid that is adapted to bind to and coat an intrusive structure, e.g., a whisker, making the whisker electrically inactive and thereby reducing the electrical faults that can be caused by the whisker. In another illustrative embodiment, randomly oriented nano-fibers having an elastic modulus higher than tin or any other whisker material is used to arrest a growth or movement of a whisker and further reduce a likelihood that a whisker can cause an electrical fault.

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Bloomington, IN, United States of America

H Fred Barsun