Gm Global Technolgoy Operations, Inc.

Guoxian Xiao

Pulak Bandyopadhyay

Jorge F Arinez

Pei-chung Wang

Leandro G Barajas

Qing Chang

Joseph Clifford Simmer

Roland J Menassa

James W Wells

Dalong Gao

Ningjian Huang

Stephan R Biller

Samuel Paul Marin

Daniel J Reaume

Basel Q Shadid

Ram Dwibhashyam

Dennis E Blumenfeld

A method for joining a plurality of workpieces includes providing a rotating drive tool. A fastener is secured to the drive tool. The drive tool is then rotatably driven such that a distal end of the fastener rotates against a surface of the plurality of workpieces. A heated material zone is then generated on the plurality of workpieces as caused by friction from the rotation of the fastener against the surface of the plurality of workpieces. The distal end of the fastener is rotatably and axially driven through the heated material zone. Finally, the drive tool is removed from the fastener, such that when the heated material zone cools, a portion of the heated material zone is fused to the fastener.

Hybrid workpiece joining

A resistance spot welding method can be used to join polymeric and metallic workpieces together and includes the following steps: (a) placing an electrically conductive coating between a polymeric workpiece and a metallic workpiece, wherein the metallic workpiece has a textured surface facing the polymeric workpiece; (b) piercing the polymeric workpiece with first and second electrically conductive pins of a welding electrode assembly; (c) applying electrical energy to the first and second electrically conductive pins so that an electrical current flows through the first electrically conductive pin, the electrically conductive coating, and the second electrically conductive pin in order to at least partially melt the polymeric workpiece and the electrically conductive coating, thereby forming a weld pool; and (d) cooling the weld pool to form a solid weld nugget in order to establish a mechanical interface lock between the solid weld nugget and the textured surface.

Resistance spot welding method

A resistance spot welding system can join two polymeric workpieces and includes a power supply. The power supply has a positive terminal and a negative terminal. The resistance spot welding system further includes a welding electrode assembly electrically connected to the power supply. The welding electrode assembly includes a housing, a first electrically conductive pin and a second electrically conductive pin. The first and second electrically conductive pins both protrude from the housing. The first electrically conductive pin is electrically connected to the positive terminal of the power supply, and the second electrically conductive pin is electrically connected to the negative terminal of the power supply. The second electrically conductive material is electrically insulated from the first electrically conductive pin. The first and second electrically conductive pins are at least partly made of a material having a hardness ranging between 50 HRC and 70 HRC.

Resistance spot welding system and method

Disclosed herein are a system, method and apparatus for reporting, making alerts and predicting fault codes generated by machines in a line. Historical fault code data is received and filtered according to particular criteria to generate filtered fault code data. Classification of the filtered fault code data into physical groups and into logical groups is followed by sorting the groups to produce fault trend data. Processing the fault trend data with a plurality of analyzers generates output including reports, alerts, and predictions of future fault code occurrences.

System and method for production system performance prediction

Methods, systems, and computer program products for controlling production systems. Methods include monitoring actual performance of a production system that includes a plurality of machines. The actual performance of the production system is compared to a planned level of performance of the production system. One or more short-term production constraints in the production system are identified in response to the actual performance being more than a threshold value away from the planned level of performance. A corrective action for the production system is determined to mitigate one or more of the short-term production constraints. The corrective action is applied to the production system.

Applying real-time control to a production system

A system and method for data analysis are disclosed. Data analysis may include a step of filtering the data to produce filtered data. The method may include processing a plurality of prediction algorithms to produce prediction values, the prediction values having associated historical and expected prediction confidence intervals. The method may also include evaluating performance of the prediction algorithms to generate performance indexes, the performance indexes having associated index confidence intervals. The method may also include generating relevance values of the prediction algorithms based on the performance indexes, and index confidence intervals. The method may further include applying the relevance values and prediction confidence intervals to determine how to combine prediction values, and applying multivariable data fusion to combine the prediction values. The form of output of the data analysis may be chosen from a list of output options, including predictions, reports, warnings and alarms, and other forms of reporting.

System and method for selection of prediction tools

A method for determining whether to provide automatic reset instructions to a machine with reset capability with respect to a fault code event, the method comprising, in a database, collecting records comprising the identification of the machine, a fault code associated therewith and the duration of a fault associated with the fault code that the machine experienced within a time period, and performing a statistical analysis on the records to analyze whether executing an automatic reset on the machine with respect to the fault code will probabilistically rectify the fault and to generate resultant data.

System and method for providing automatic resets

A method and system of automatically curve fit data series to generate data signal characterization and prediction is disclosed. The method includes receiving input data including a plurality of data series and set of input parameters. The method also includes preprocessing the data series to generate preprocessed data according to a plurality of input parameters. The method further includes performing sorting and prioritization of the data series and curve fitting by a plurality of models and search and optimization algorithms on the smoothed or raw data series according to a plurality of input parameters to generate text and graphic output, and storing text and graphic output. The system includes modules for carrying out steps of the method.

Curve fitting for signal estimation, prediction, and parametrization

A system, method, and apparatus are provided for maintenance opportunity planning in a production line having a plurality of machines and buffers between machines on the production line, with the buffers processing production units between at least two of the machines. The system, method, and apparatus advantageously indicates maximum allowed downtime for a machine, through monitoring the status of the buffers to determine whether the flow of units through the buffers is favorable, monitoring the status of the plurality of machines, and determining which of the plurality of machines may be shut down for a particular period of time while substantially maintaining the favorable flow of units through the buffers. In this way, the inventive system and method saves time and resources by reducing production line downtime and unscheduled overtime.

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Troy, MI, United States of America

Guoxian Xiao