Huazhong University of Science and Technology

Tokyo Rope Mfg. Co., Ltd.

Guilan Wang

Hai'ou Zhang

Haiou Zhang

Xiaoqi Hu

Cheng Yang

Tatsuhiko Aizawa

Huayu Zhang

Fusheng Dai

Jianwu Huang

Junji Kihara

Sinji Kurashige

Takuya Murakami

Shangyong Tang

Siyu Zhou

Runsheng Li

A welding bead modeling method for wire-arc additive manufacturing, a device therefor and a system therefor including using a dynamic parameter method, and using different welding process parameters in the same welding bead in the a wire-arc additive manufacturing process to obtain a welding bead with synchronous and dynamic changes in profile along with the dynamic changes of the welding process parameters. The method further comprising using a line laser sensor for scanning to obtain the segmented profile of the processed welding bead, and corresponding each welding bead profile to the welding process parameters one by one to train the neural network as training data, so as to obtain a welding bead modeling model capable of obtaining the corresponding welding bead profile according to the input welding process parameters.

Welding bead modeling method for wire-arc additive manufacturing, device therefor and system therefor

Additive manufacturing (AM) methods and devices for high-melting-point materials are disclosed. In an embodiment, an additive manufacturing method includes the following steps. (S1) Slicing a three-dimensional computer-aided design model of a workpiece into multiple layers according to shape, thickness, and size accuracy requirements, and obtaining data of the multiple layers. (S2) Planning a forming path according to the data of the multiple layers and generating computer numerical control (CNC) codes for forming the multiple layers. (S3) Obtaining a formed part by preheating a substrate, performing a layer-by-layer spraying deposition by a cold spraying method, and heating a spray area to a temperature until the spraying deposition of all sliced layers is completed. (S4) Subjecting the formed part to a surface modification treatment by a laser shock peening method.

Additive manufacturing method and device for ceramic and composite thereof

A composite equal additive manufacturing method: S1, obtaining molten metal by using a metal smelting device; S2, first, storing inflow molten metal in an intermediate container, and then transferring the molten metal into a crystallizer; S3, cooling the molten metal to a solid-liquid mixed state by using the crystallizer, and enabling a high-temperature blank body with a required section to flow out from an outlet of the crystallizer; S4, arranging plastic forming tools at a bottom of the outlet of the crystallizer, and performing plastic forming on the outflow high-temperature blank body; S5, fixing a lower end of a part after the plastic forming and slowly descending the part by a chuck; S6, machining the part by using point forming machines, and synchronously controlling the machining temperature of the part; and S7, descending the chuck to an appropriate position, and taking the formed part out from the machine frame.

Composite equal additive manufacturing method

A combined additive manufacturing method applicable to parts and molds relates to moldless-growth manufacturing of parts and molds, which includes steps of: S1: layering and slicing a three-dimensional CAD (computer-aided design) model of a workpiece to be formed according to shape, thickness and dimensional accuracy requirements of the workpiece, so as to obtain a plurality of layered slice data; S2: planning a forming path according to the layered slice data, and generating layered slice numerical control codes for forming; and S3: deposition-forming a powder material on a substrate layer-by-layer and performing pressure forming or milling forming according to the layered slice numerical control codes in the step S2, which uses a numerically controlled high-speed cold spray gun to spray the powder material to a determined position for deposition-forming. The method of the present invention overcomes thermally induced adverse effects of hot processing and drawbacks of cold spray deposition.

Combined additive manufacturing method applicable to parts and molds

The present invention belongs to the field of multi-material additive manufacturing (AM), and in particular discloses a forming system and method of hybrid AM and surface coating. The hybrid forming system includes an additive forming device, a laser-assisted cold spraying (LACS) device and a workbench. The additive forming device and the LACS device are located above the workbench. During manufacturing, the additive forming device forms a part to be formed on the workbench layer by layer, and the LACS device performs coating peening treatment on inner and outer surfaces of the part to be formed during the forming process, thereby jointly completing the composite manufacturing of the part to be formed. The present invention makes full use of the rapid prototyping advantage of the short-flow AM process, and integrates the surface coating peening process into the hybrid forming system.

Forming system and method of hybrid additive manufacturing and surface coating

A method for manufacturing parts and molds by: 1) slicing a three-dimensional CAD model of a part or mold; 2) planning a modeling path according to slicing data of the three-dimensional CAD model, whereby generating numerical control codes for modeling processing; and 3) performing fused deposition modeling of powders or wire material of metal, intermetallic compounds, ceramic and composite functional gradient materials by layer using a welding gun on a substrate layer via a numerical control gas shielded welding beam or laser beam according to a track specified by the numerical control code for each layer. A micro-roller or a micro-extrusion unit is installed at a contact area between melted and softened areas. The micro-roller or the micro-extrusion unit synchronously moves along with fused deposition area, which results in compressing and processing of the fused deposition area during the fused deposition modeling.

Method for manufacturing metal parts and molds and micro-roller used therefor

The characteristics of the wire are calculated, the wire having a cross-sectional shape which is substantially uniform along its length and having a length long enough in comparison with a diameter being deformed. The wire is divided into a plurality of elements with predetermined spacing along the length. When the wire is deformed, the shape of the wire after the deformation is determined. In the determined shape, a tangential stiffness equation using the element as a basis is calculated, and the calculated tangential stiffness equation is translated into a tangential stiffness equation using the whole of the wire as a basis. A global stiffness equation representing the whole wire is calculated from the tangential stiffness equation obtained by the translation. A load or a displacement produced in each portion of the wire is calculated from the global stiffness equation and the determined shape of the wire.

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Wuhan, China

Guilan Wang