Federal-mogul Valvetrain Gmbh

Pulse Gmbh

Guido Bayard

Antonius Wolking

Thorsten Matthias

Andreas Heinek

Stefan Kellermann

Andre Mareau

Daniel Eisenring

Oliver Schulze

Olaf Josef

Dirk Schober

Luthfi Arief

Johannes Knust

Thorsten Matthais

Carsten Strubbe

Matthias Thorsten

Stefan Kellerman

Wolf-Dieter Streich

Carsten Struebbe

Arief Luthfi

Parth Mistry

Jens GÄRTNER

André Mareau

Carsten STRÜBBE

Tycho Weissgerber

A method for producing a magnetic core for an electromagnetic actuator of an electromagnetic valve train includes punching a core blank from a soft magnetic metal sheet and reshaping the core blank. The core blank has a base segment with an opening and a plurality of wall segments that extend outwardly from an outer edge of the base segment. The plurality of wall segments is bent in a direction substantially perpendicular to the base segment during the reshaping.

Method for producing a magnetic core for an electromagnetic actuator

A matrix for shaping a valve preform has a circular through opening and a reduced conical section. The reduced conical section tapers from an outer diameter to a reduced cone inner diameter, the outer diameter being greater than or equal to the initial outer diameter of the valve preform, and the matrix inner diameter being smaller than the initial outer diameter.

Process and device for manufacturing hollow, internally cooled valves

A method for producing a valve body of a hollow valve with optimised interior stem geometry includes a preform with a valve plate and a tubular wall surrounding a cavity. Flow forming the tubular wall over a flow-forming mandrel, which is inserted into the cavity to enlarge a length of the tubular wall. An interior area of the tubular wall is embossed with a structure either due to the fact that the flow-forming mandrel is a structuring mandrel having a surface structure, or alternatively, because the method includes a further step of reducing an outer diameter of the tubular wall by swaging or drawing and ironing over a structuring mandrel. Furthermore, a hollow valve is produced by this method.

Method for producing a hollow valve with an optimised interior stem geometry for internal combustion engines

A production method for a valve body of a hollow valve includes providing a preform with a valve head and a tubular wall which surrounds a cylindrical cavity. The tubular wall is flow formed above a flow forming mandrel which is inserted into the cavity in order to increase a length of the tubular wall. A hollow valve produced by flow forming is also disclosed.

Method for producing a hollow valve for internal combustion engines

The invention relates to a method for producing a valve body for a hollow valve. Said method comprises the following steps: providing a workpiece, blank or semi-finished product and a forming punch, introducing a protective layer between the workpiece and the forming punch () and press forming the workpiece to produce a preform. The invention also relates to a hollow valve produced by means of this method.

The present invention for coating a valve head () of an inlet and/or outlet valve () comprises a preparation of a surface, which is to be coated, of the valve () for a coating, and a coating of the prepared surface with a ceramic high-temperature coating ().

Valve for internal combustion engines having a coating

An internally cooled inlet or outlet valve for internal combustion engines, has a valve disc, a valve stem and a cavity inside the valve stem and the valve disc. A coolant is arranged in the cavity, wherein the cavity is provided with at least one guide vane for the coolant.

Valve for internal combustion engines having a guide vane for coolant

A hollow valve having optimized interior stem geometry, whose valve stem has surface-enlarging structuring on an inner surface is provided. Also provided is a method for manufacturing a valve body of such a hollow valve, wherein the method comprises: providing a bowl-shaped semi-finished product having an annular wall that surrounds a cavity, and having a base section, followed by lengthening the wall with an inserted, structured mandrel, and lastly, reducing an outer diameter of the annular wall without a mandrel to obtain a predetermined valve stem outer diameter of a valve to be manufactured.

Cavity valve with optimized shaft interior geometry, and method for producing same

A method for manufacturing an internally cooled valve (), includes providing a valve body () having a valve stem () that ends in a valve head (). The valve body () has a cavity () that is open toward the valve head () and with a valve base element () by friction welding the valve base element () to the valve head (). The valve bottom element () is preferably a sintered component.

Internally cooled valve having a valve bottom, and method for the production thereof

A method for manufacturing a poppet valve or mushroom valve includes providing a mixture of metal powder and a binder, filling and pressing said mixture in a mold, to obtain a green product, removing the binder from the green product, and thermally sintering the green product to a poppet valve blank, by hot isostatic pressing. A poppet valve is also provided that is manufactured with this method.

Poppet valve and method of its manufacture

Disclosed is a method for the production of a valve body of a hollow chamber valve, said method comprising: providing a bowl-shaped semi-finished product having an annular wall, which surrounds a hollow chamber, and a bottom portion, followed by a lengthening of the wall and a final reducing of an outer diameter of the annular wall in order to obtain a predetermined valve shaft outside diameter of a valve that is to be produced. Further disclosed is a hollow chamber valve produced by means of said method.

Method for the production of hollow chamber valves

The invention relates to a method for producing poppet valves, the method including: cross-wedge rolling a preform (), which has at least one disk portion () and a shaft portion, to produce a valve blank (), wherein a diameter of the shaft portion () is reduced substantially to a shaft diameter of a shaft (), and additionally a length of the shaft portion () is increased substantially to a length of the shaft () by means of a rolling-out process.

Method for cross-wedge rolling poppet valves

A method for the production for a semi-finished valve product (), includes casting, forging, deep-drawing, pressing and/or drop-welding of one or several metal material into a semi-finished valve product () that corresponds to a circle segment of a valve cut open in the axial direction. A valve is produced by welding together at least two semi-finished valve products () into an internally cooled valve, with the weld running in the axial direction of the valve.

Inside-cooled disc valve and a semi-finished product and method for its production

A poppet valve () with a valve body () has a cavity (), a coolant inlet port (). A coolant outlet port (). The coolant inlet port () and the coolant outlet port () are arranged on a valve stem () of the poppet valve (). The cavity () extends into the valve stem () of the poppet valve () and into a valve head () of the poppet valve (), wherein there is provided a coolant conducting element () within the cavity () and extending into the cavity () from the valve head () to the valve stem (), where the coolant conducting element () in each case has a cross-section. The coolant conducting element () includes a pipe section () and a funnel section (), and the coolant conducting element () extends concentrically to the poppet valve () in the cavity () of the poppet valve ().

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Dortmund, Germany

Guido Bayard