Milliken + Co

Gregory Thompson

David Edward Wenstrup

Jason G Chay

Thomas E Godfrey

Ty G Dawson

Raymond C Sturm

Shah N Huda

Dale S Kitchen

Pradipkumar Bahukudumbi

Jessica Ann Qinghong

Sterling R Mensch

LeAnne O Flack

Wei Xiao

Mark T Mapes

David E Wilfong

Timothy Mitchell Meade

An acoustic composite containing at least a first acoustically coupled non-woven composite and a second acoustically coupled non-woven composite, each acoustically coupled non-woven composite containing a non-woven layer and a facing layer. The non-woven layer contains a plurality of binder fibers and a plurality of bulking fibers and has a binder zone and a bulking zone. The facing layer of the second acoustically coupled non-woven composite is adjacent the second surface of the non-woven layer of the first acoustically coupled non-woven composite.

Acoustic composite

An acoustically coupled non-woven composite containing a non-woven layer and a thermoplastic film. The non-woven layer contains a plurality of binder fibers and a plurality of bulking fibers and has a binder zone and a bulking zone.

Acoustically coupled non-woven composite

A unitary, fiber-containing composite comprises (a) a first region comprising a plurality of first binder fibers and a plurality of bast fibers, (b) a second region disposed above the first region, the second region comprising a plurality of second binder fibers and a plurality of bast fibers, and (c) a transitional region disposed between the first region and the second region. The transitional region comprises concentrations of the first binder fiber, the second binder fiber, and the bast fiber. The concentration of the first binder fiber in the first transitional region is greatest proximate to the first region and least proximate to the second region, and the concentration of the second binder fiber and the bast fiber in the first transitional region is greatest proximate to the second region and least proximate to the first region. A method for producing a unitary, fiber-containing composite is also described.

Fiber-containing composite and method for making the same

A nonwoven composite has a first surface, a second surface, and a thickness extending between the first and second surfaces. The nonwoven composite comprises a plurality of natural fibers, a plurality of binder fibers, and a VOC-absorbing material. The binder fibers are bonded to or interlocked with the natural fibers. The VOC-absorbing material is dispersed within the nonwoven composite in such a manner that the density of the VOC-absorbing material in the nonwoven composite is greatest adjacent to the second surface of the nonwoven composite. A method for producing a nonwoven composite is also described.

VOC-absorbing nonwoven composites

A non-woven material including first effect fibers, first binder fibers, second binder fibers, and optionally second effect fibers. The non-woven material has a first planar zone and a second planar zone. The first planar zone includes a greater concentration of first effect fibers and first binder fibers. The second planar zone includes a greater concentration of second effect fibers and second binder fibers. The first planar zone can include a first surface skin associated with the first planar zone on the exterior of the non-woven material, and a second surface skin associated with the second planar zone on the exterior of the non-woven material. The non-woven material has a woven, knitted, or non-woven layer added on either one or both sides of the non-woven material.

Non-woven composite

A non-woven material including first effect fibers, first binder fibers, second binder fibers, and second effect fibers. The non-woven material has a first planar zone and a second planar zone. The first planar zone includes a greater concentration of first effect fibers and first binder fibers. The second planar zone includes a greater concentration of second effect fibers and second binder fibers. The first planar zone can include a first surface skin associated with the first planar zone on the exterior of the non-woven material, and a second surface skin associated with the second planar zone on the exterior of the non-woven material.

Non-woven material with barrier skin

A moldable heat shield with a needled nonwoven core layer and needled nonwoven shell layers. The core layer has a blend polyester staple fibers and low melt polyester staple fibers. The shell layers have a blend of staple fibers of partially oxidized polyacrylonitrile, and staple fibers of polyester, and staple fibers of a low melt polyester. The layers are needled together such that fibers from the core layer do not reach the outer surfaces of the shell layers. The shell layers are calendared such that an outer surface layer is formed thereon, which provides the moldable heat shield with a water and oil resistant surface.

Moldable heat shield

A heat and fire resistant planar unitary shield formed of heat and flame resistant fibers and voluminous bulking fibers. The shield material has a heat and flame resistant zone with a majority of the heat and flame resistant fibers, and a voluminous bulking zone with a majority of the voluminous bulking fibers. The fibers are distributed through the shield material in an manner that the heat and flame resistant fibers collect closest to the outer surface of the shield with the heat and flame resistant zone, and the voluminous bulking fibers collect closest to the outer surface of the shield material with the voluminous bulking zone.

Heat and flame shield

A ceiling system having panels suspended from a ceiling with a frame and suspension connections. The panels are a non-woven material including first effect fibers, first binder fibers, second binder fibers, and second effect fibers. The non-woven material has a first planar zone and a second planar zone. The first planar zone includes a greater concentration of first effect fibers and first binder fibers. The second planar zone includes a greater concentration of second effect fibers and second binder fibers. The first planar zone can include a first surface skin associated with the first planar zone on the exterior of the non-woven material, and a second surface skin associated with the second planar zone on the exterior of the non-woven material.

Ceiling panel system with non-woven panels having barrier skins

A non-woven material including first effect fibers, first binder fibers, second binder fibers, and bulking fibers. The non-woven material has a first planar zone with an exterior skin, and a bulking zone. The first planar zone includes a greater concentration of first effect fibers and first binder fibers. The bulking zone includes a greater concentration of bulking fibers and second binder fibers. The first effect fibers can be fire retardant fibers.

Growing community of inventors

Simpsonville, SC, United States of America

Gregory Thompson