Pbi Performance Products, Inc.

Pbi Performances Products, Inc.

Gregory S Copeland

Michael Gruender

Bobby G Dawkins

Tim Hsu

John Cleaon Moore

Brian Patrick Shiels

Feng Qin

Brian C Benicewicz

John B Hopkins, Jr

Barrie Davies

William L Lawson, Iii

Karin M Hudson

Jerry Zucker

Alexander Lanier Gulledge

Amin Daryaei

Ran Liu

Warren P Steckle, Jr

Jr Warren P Steckle

A method of making a phosphonated polybenzimidazole fiber comprises the steps of: spinning an untreated PBI resin into a PBI fiber; treating the PBI fiber with phosphoric acid, and thereby obtaining a PBI fiber with 1-25 wt. % phosphoric acid APU. A fiber is made with a polybenzimidazole (PBI) polymer with a phosphoric acid pick-up (APU) in the range of 1-25% (PBI-p fiber). The PBI-p fiber may have a LOI≥50% and/or an initial thermal decomposition temperature in air of ≥555° C.

Method of making a phosphonated PBI fiber

A fiber is made with a polybenzimidazole (PBI) polymer with a phosphoric acid pick-up (APU) in the range of 1-25% (PBI-p fiber). The PBI-p fiber may have a LOI ≥50% and/or an initial thermal decomposition temperature in air of ≥555° C. A method of making a phosphonated polybenzimidazole fiber comprises the steps of: spinning an untreated PBI resin into a PBI fiber; treating the PBI fiber with phosphoric acid, and thereby obtaining a PBI fiber with 1-25 wt. % phosphoric acid APU.

Phosphonated PBI fiber

A fiber is made with a polybenzimidazole (PBI) polymer with a phosphoric acid pick-up (APU) in the range of 1-25% (PBI-p fiber). The PBI-p fiber may have a LOI≥50% and/or an initial thermal decomposition temperature in air of ≥555° C. A method of making a phosphonated polybenzimidazole fiber comprises the steps of: spinning an untreated PBI resin into a PBI fiber; treating the PBI fiber with phosphoric acid, and thereby obtaining a PBI fiber with 1-25 wt. % phosphoric acid APU.

A polybenzimidazole (PBI) resin including a polybenzimidazole oligomer having at least two reactive end groups is provided. Also provided is a method of making a polybenzimidazole oligomer with at least two reactive end groups including the steps of reacting a tetraamine, a dicarboxylic component, and a reactive end group moiety in a solvent at a temperature greater than room temperature for a period of time; precipitating the oligomer from the solvent after reacting; and removing any reaction by-products from the oligomer after precipitating. A method of making a PBI molded article and a PBI molded article are also provided.

Polybenzimidazole oligomers with reactive end groups

A porous polybenzimidazole (PBI) particulate resin is disclosed. This resin is easily dissolved at ambient temperatures and pressures. The resin is made by: dissolving a virgin PBI resin in a highly polar solvent; precipitating the dissolved PBI in a bath; and drying the precipitated PBI, the dried precipitated PBI being porous. The porous PBI resin may be dissolved by: mixing a porous PBI resin with a highly polar solvent at ambient temperatures and pressures to form a solution.

Porous polybenzimidazole resin and method of making same

The polymer mixture comprises polybenzimidazole (PBI)/polyvinylbutyral (PVB). The weight ratio (PVB:PBI) of this mixture may range from 0.25-50:50-99.75 or 15-85:15-85. The coating is based upon the polymer mixture.

Polybenzimidazole/polyvinylbutyral mixtures

A method of making a polybenzimidazole (PBI) includes the steps of: reacting, in a solution, an organic compound having at least 2 amino groups with an organic aldehyde adduct, the reactants comprise at least 8% by weight of the solution. A solvent of the solution may be selected from the group of: N,N-dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), dimethylsulfoxide (DMSO), N-methyl-2-pyrrolidone (NMP), tetramethylene sulfone, and combinations thereof. The organic aldehyde adduct may be an organic aldehyde bisulfite adduct. The organic aldehyde portion of the organic aldehyde adduct being aliphatic, alicyclic, aromatic, heterocyclic, or heteroaromatic aldehyde or mixtures thereof. The polybenzimidazole may have an intrinsic viscosity of at least 0.40 dl/g.

Method of making polybenzimidazole

A polybenzimidazole solution comprises a polybenzimidazole dissolved in an ionic liquid excluding 1-butyl-3-methylimidazolium chloride, 1-butyl-3-methylimidazolium hydroxide, and 1-butyl-3-methylimidazolium tetrafluoroborate.

Polybenzimidazole solution in an ionic liquid

A process for producing a solution blend of a polybenzimidazole (PBI) and a polyetherketoneketone (PEKK). The PBI is mixed with sulfuric acid at a temperature between 40&#xb0; C. and 80&#xb0; C. for 30 minutes to 2 hours to produce a PBI solution then cooled to room temperature to form a cooled PBI solution. Then PEKK is added to the cooled PBI solution to form a mixture and that mixture is stirred from 30 minutes to 2 hours at room temperature to form a stirred mixture. The stirred mixture is poured into an excess of water being stirred swiftly to form an aqueous mixture. The aqueous mixture is filtered to produce a blend. The blend is washed with water and dried. The resulting blend can yield a blend in all proportion from 1/99 PBI/PEKK to 99/1 PBI/PEKK.

Polybenzimidazole-polyetherketoneketone blends and miscible blends

PBI compositions include solutions comprising PBI and acrylate monomer and coatings comprising PBI and polyacrylate. The solutions may also include polymerization initiator, solvent, co-polymers. The coatings are thermally resistant, electrically insulating (dielectric), and adhesive. The PBI compositions are used in the manufacture of microelectronics and related products. Methods for applying the PBI compositions are also discussed.

Polybenzimidazole/polyacrylate mixtures

A coating is a mixture of polybenzimidazole polymer and an epoxy. The coating may further include a primer underlying the coating. The coating may further include an adhesion promoter. A solution includes a polybenzimidazole polymer, an epoxy resin, an initiator, and a carrier solvent. The solution may further include a stabilizer and/or an adhesion promoter.

PBI/epoxy coatings

A polybenzimidazole solution comprises a polybenzimidazole dissolved in an ionic liquid excluding 1-butyl-3-methylimidazolium chloride, 1-butyl-3-methylimidazolium hydroxide, and 1-butyl-3-methylimidazolium tetrafluoroborate. The ionic liquid may be a salt having a melting point less than or equal to 100&#xb0; C. The salt having a cation (+) and an anion (&#x2212;). The cation may be selected from the group consisting of: choline, ammoniums, phosphoniums, pyridiniums, pyrrolidiniums, morpholimiums, pyrazoliums, sulfoniums, imidazoliums. The anion may be selected from the group consisting of: halides, bis(triflyl)amide, CFSO, hydroxides, nitrates, sulfates, acetates, cyanates, aluminates, borates, phosphates, phosphorates, alkylsulfates, tosylates.

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Tega Cay, SC, United States of America

Gregory S Copeland