Continental Plastic Containers, Inc.

Gregory M Fehn

A container incorporating post-consumer recycled (&ldquo;PCR&rdquo;) plastic and a method of making that type of container. The container utilizes a layer of polypropylene or EVOH or a film of fluorinated polyethylene toward the interior from the recycled plastic to prevent contaminants from the latter entering the container's contents. When utilizing EVOH, the container usually has an additional layer of polyethylene or polypropylene covering the EVOH to prevent its deterioration by moisture. Making the container involves first composing a resin including the recycled plastic. Forming the various layers listed above produces a container that includes recycled plastic and a barrier to limit the migration of contaminants from the recycled material to the container's contents. This permits the use of the resulting containers for food. For a fluorinated polyethylene film, fluorination can occur either during or after the container's formation.

Container with recycled plastic

A container incorporating post-consumer recycled (&ldquo;PCR&rdquo;) plastic and a method of making that type of container. The container utilizes a layer of polypropylene or EVOH or a film of fluorinated polyethylene toward the interior from the recycled plastic to prevent contaminants from the latter entering the container's contents. When utilizing EVOH, the container usually has an additional layer of polyethylene or polypropylene covering the EVOH to prevent its deterioration by moisture. Making the container involves first composing a resin including the recycled plastic. Forming the various layers listed above produces a container that includes recycled plastic and a barrier to limit the migration of contaminants f from the recycled material to the container's contents. This permits the use of the resulting containers for food. For a fluorinated polyethylene film, fluorination can occur either during or after the container's formation.

A container with improved crease-crack resistance and a method of making that type of container. The container utilizes a layer of a soft plastic on its exterior to control cracking at outward creases. When the container holds motor oil, the oil itself may plasticize the stiff material on the container's interior to preclude inward crease cracking. In this case, the stiff layer should have a sufficient thickness that an adequate amount of material remains unaffected by the oil and does not lose its rigidity or jeopardize the container's structural integrity. Where the contents do not provide the requisite improvement in inward crease cracking or would completely soften the stiff layer, then the container has a separate, soft, third layer of plastic on the interior of the container. The softness of this layer protects against inward crease cracking. It may also protect the stiff layer from softening by the bottle's contents. Making the container involves forming the substantially stiff layer that gives the container its shape and rigidity. A soft, outer layer should also be formed for protection against outward crease cracking. If the intended contents of the container will either not plasticize the inner surface of the stiff layer or will cause excessive softening, then a third, thin, layer must be formed on the container's interior. This soft layer then guards against inward crease cracking.

Containers with improved crease-crack resistance

A container incorporating post-consumer recycled ('PCR') plastic and a method of making that type of container. The container utilizes a layer of polypropylene or EVOH or a film of fluorinated polyethylene toward the interior from the recycled plastic to prevent contaminants from the latter entering the container's contents. When utilizing EVOH, the container usually has an additional layer of polyethylene or polypropylene covering the EVOH to prevent its deterioration by moisture. Making the container involves first composing a resin including the recycled plastic. Forming the various layers listed above produces a container that includes recycled plastic and a barrier to limit the migration of contaminants from the recycled material to the container's contents. This permits the use of the resulting containers for food. For a fluorinated polyethylene film, fluorination can occur either during or after the container's formation.

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Barrington, IL, United States of America

Gregory M Fehn