The Boeing Company

Gregory Louis Clark

Gregory C Givler

Gary E Georgeson

Joseph Lawrence Hafenrichter

Raymond Doak Rempt

John R Hare

Clayton Lynn Munk

Paul Reed Stone

Karl A Hansen

Edward J Woods

Mario A Mendez

Samuel Francis Pedigo

Karl A Hansen, Deceased

John J deJong, Executor

Thomas W Pastusak

David A Yousko

Raymond D Rempt

Provided are methods of forming stiffened stringer panels with integrated plank structures. A skin member having an inner surface is provided. A plank is positioned onto the inner surface of the skin member. The plank extends from a first side to a second side, and each laminate ply of the set of layered laminate plies is sized to form a geometric profile for each of the first side and the second side. Each laminate ply of the set of layered laminate plies is arranged to extend from the first side to the second side. A stringer is placed onto a support tool. The support tool, and the stringer thereon, is positioned upon an uppermost laminate ply of the set of layered laminate plies. The skin member, the plank, and the stringer are joined.

Composite plank support for stringer panel

Provided are stiffened stringer panels with integrated plank structures. An example composite panel comprises a skin member having an inner surface, and a plank on the inner surface. The plank comprises a set of layered laminate plies and extends from a first side to a second side. Each laminate ply of the set of layered laminate plies is sized to form a desired geometric profile for each of the first side and the second side. The composite panel further comprises a stringer including a cap portion that spans from the first side of the plank to the second side of the plank to form a first flange portion and a second flange portion, respectively, on the inner surface of the skin member. Base segments of the cap portion conform to the desired geometric profile of respective first and second sides of the plank.

Compliant end effectors, robots that include compliant end effectors, and methods of utilizing the same. The robots include a robotic arm and the compliant end effector. The compliant end effector includes a base, a jaw fixedly coupled to the base, a part-engaging surface, and a pivot structure. The pivot structure extends between the part-engaging surface and the jaw and is configured to permit limited rotation of the part-engaging surface relative to the jaw about a single pivot axis. The methods include locating an apparatus with a vision system of the robot, locating a part with the vision system, gripping the part with the compliant end effector, positioning the part relative to the apparatus, and operatively attaching the part to the apparatus. The positioning includes deliberately contacting a toe end of a flange of the part with the apparatus prior to contacting a heel end of the flange with the apparatus.

Compliant end effectors, robots that include compliant end effectors, and methods of utilizing the same

An apparatus comprises an automated guided vehicle that moves on a surface of a composite structure during operation of the apparatus to inspect the composite structure, a surface inspection sensor system associated with the automated guided vehicle, and an automated guided vehicle and surface inspection sensor system controller in communication with the automated guided vehicle and the surface inspection sensor system.

Automated resin ridge reduction system

Apparatus and methods for use are disclosed for coordinating a hole of one part with a hole of another part. The apparatus may include a base member, a pin member defined by a slot having a first length in one direction which is greater than a second length in a second direction, and an index member extending beyond an end of the base member. The index member may be adapted to position the first length of the slot in a position parallel to a datum of a part being joined by the apparatus. During operation, a portion of the pin member may be inserted in a hole of one part. The slot may be at least partially aligned with a second, smaller hole in another part.

Coordination hole drilling applied tool and method

A laser-guided coordination hole tool for precisely drilling holes in large parts includes a positioning table, a bushing cavity for receiving drill bushings, a clamping device, and a laser target. A laser-guided coordination hole tool may include a software interlock to prevent drilling in an improper location on the part. A method of drilling coordination holes includes probing a part to determine its reference frame, rigidly affixing a laser-guided coordination hole tool to the part, probing a target on the laser-guided coordination hole tool to determine the reference frame for the laser-guided coordination hole tool, accurately positioning a drill bushing over the hole location, and drilling a hole. A system for drilling coordination holes includes a laser-guided coordination hole tool, a bushing, a tooling, a drill motor, a laser tracker, and a computer running a coordination-hole drilling program.

Laser-guided coordination hole drilling

A magnetic indexer for locating a device producing a magnetic field in a blind or inaccessible position of a work piece. A magnet is initially placed on a first side of the work piece such that a magnetic field produced by the magnet extends through the work piece and substantially perpendicular to a surface of the work piece. A device comprising a plurality of probes for sensing magnetic fields is then positioned over a second surface of the work piece. The probes are then moved over the second surface to determine the location of the axis of the magnet via the strength of the sensed magnetic field. Once the position of the axis of the magnet is determined, the work surface is either marked or worked on through the platform on which the probes are positioned. In particular, a hole may be accurately drilled or otherwise formed directly over the magnet even when the first surface of the work piece cannot be seen. Additionally, the present invention allows a very accurate positioning of a work tool on the second surface without the need to first visualize the first surface of the work piece.

Magnetic indexer for high accuracy hole drilling

A method for locating a device, which produces a field, with a probe assembly affected by the field. The method may involve: placing a device on a first side of a work piece; producing a field with the device through the work piece; using a robot to hold and to place a probe assembly adjacent a second side of the work piece; providing information from the probe assembly to the robot that is used by the robot to move the probe assembly to substantially determine a position of the device; determining a location of a center field axis of the field with the probe assembly; and providing a physical confirmation of the center field axis to a user.

Coordination hole apparatus and methods of use

An apparatus coupled with a mechanism and cooperating with the mechanism to locate an end-effector within a predetermined distance of a work site for situating the end-effector with respect to the work site includes: (a) a positioning unit coupled with the end-effector for moving the end-effector an adjustment distance with respect to the workpiece; (b) a sensing unit coupled with the apparatus for sensing extant locus of the end-effector with respect to at least one reference locus; and (c) an error determining device coupled with the sensing unit and the positioning unit; the error determining device determining a difference between the extant locus and the work locus. The positioning unit moves the end-effector in response to the difference indicating signal to reduce the difference.

Apparatus and method for situating a tool with respect to a work site on a workpiece

A method for locating a device producing a magnetic field in a blind or inaccessible position of a work piece. A magnet is initially placed on a first side of the work piece such that a magnetic field produced by the magnet extends through the work piece. Probes are then positioned over a second surface of the work piece to determine the location of the axis of the magnet via the strength of the sensed magnetic field and the location where the strength measurements are made. Once the position of the axis of the magnet is determined, the work surface is either marked or worked on through the platform on which the probes are positioned. In particular, the present invention allows a very accurate positioning of a work tool on the second surface without the need to first visualize the first surface of the work piece.

Control system and method for a magnetic indexer for high accuracy hole drilling

An improved drilling device for drilling normal holes in a workpiece surface is carried and positioned by an automatic control arm. The improved drilling device includes a compliant drill head generally comprising a drill housing and a pressure foot. The pressure foot for contacting the workpiece surface is connected to the drill housing at a universally swiveling joint. The drill housing encloses a drill drive means that advances and rotates a drill tool about a drill axis. Both the pressure foot and the drill housing have axial chambers and holes for permitting the drill tool to advance to the workpiece surface. Linear gauges mounted to the drill housing probe the orientation of the pressure foot relative to the drill housing. The linear gauges provide data to the automatic control arm so that when the pressure foot contacts a portion of the workpiece surface that is not normal to the drill axis and the pressure foot swivels relative to the drill housing as the pressure foot orients normal to the workpiece surface, the control arm can realign the drill housing with the pressure foot so that the drill axis is normal to the work piece surface and so that the drill tool can be advanced and rotated toward and through the workpiece surface there by drilling a normal hole in the workpiece surface.

Growing community of inventors

Issaquah, WA, United States of America

Gregory Louis Clark