Ford Global Technolgoies, LLC

Ford Motor Company Limited

Gregory Link

Yefim Val

Viktor P Astakhov

Youssef A Hamidieh

Mark Malburg

Raghunandan Sridhara

Jide Jin

Mariano Martin

Juhchin Yang

A method of forming deep holes and a gundrill therefore is disclosed. The gundrill has an elongate tubular shank and a cutting tip, each provided with a tubular central region supplying pressurized drilling fluid and a non-circular fluid cross-section defining a drilling fluid return path in conjunction with the hole being formed. The cutting tip flute defines a primary rake surface terminating in an offset point, and a secondary flank surface for forming an outlet with the hole being drilled, sized to maintain fluid pressure in the bottom end space to cool the cutting surfaces and to effectively remove chips as they are formed. A localized relief passage, sized relative to the outlet passage to cause a significant amount of drilling fluid to flow therethrough, is formed behind a peripheral rake edge of the primary rake surface for drilling fluid to exit the end space and cool the tip.

Gundrill

A method of forming deep holes and a gundrill therefore is disclosed. The gundrill has an elongate tubular shank and a cutting tip, each provided with a tubular central region supplying pressurized drilling fluid and a non-circular fluid cross-section defining a drilling fluid return path in conjunction with the hole being formed. The cutting tip flute defines a primary rake surface terminating in an offset point, and a secondary flank surface for forming an outlet with the hole being drilled, sized to maintain fluid pressure in the bottom end space to cool the cutting surfaces and to effectively remove chips as they are formed. The drilling fluid exiting an orifice of the cutting tip, forms a maximum angle &#x3b2; relative to the hole axis when viewed radially, which is greater than sixty-six degrees in order to minimize drilling fluid stagnation in an elongate fluid return path.

A method for analyzing waviness of a surface. The method includes measuring a height of the surface, producing a set of data points indicative of a waviness profile, selecting a subset of the set of data points, calculating a waviness height of the subset, repeating the selecting, determining, and calculating steps for additional subsets until all members of the set of data points have been selected, and selecting a maximum waviness height value from the waviness heights calculated for each subset. The height of the surface may be measured over a distance longer than the length over which waviness assessment is required.

Method for analyzing waviness of a surface

A method that eliminates or reduces chatter when plunge cutting with boring cutters at different diameters, different tool geometries, different chip loads and different cutting depths, by computing optimal cutting insert locations and relocating such inserts to such optimal cutting locations with different phase angles therebetween; this minimizes the resultant radial force of the combined cutters. The method comprises (a) circumferentially stationing the cutters on the tool at different diameters and depths, but at first phase angle locations; (b) measuring or predicting the maximum radial and tangential cutting forces and chip loads imposed upon each cutter for each revolution of the tool, and repeating such calculation for all revolutions of the tool to acquire force information; (c) computing the different resultant radial forces that result from different phase angle positions for the inserts based on the force information; and (d) selecting the best combination of phase angles that produces a minimal/maximal resultant radial force and relocating the cutters according to such newly selected phase angles for completing plunge cutting.

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Canton, MI, United States of America

Gregory Link