Kellogg Brown + Root LLC

Gregory B Cargle

Daniel Joseph Barnett

A steam/hydrocarbon reformer employing a convection-heated pre-reformer is disclosed. The pre-reformer comprises catalyst-filled tubes disposed in the transition section between the radiant and convection sections. The pre-reformer tubes are transverse to the flow of flue gas from the radiant section. The pre-reformer achieves 10-20% of the total reforming load, and can be installed as a module or modules between the radiant and convection sections without increasing the size of the reformer.

Steam-methane reformer furnace with convection-heated pre-reformer

Refinery process furnaces are disclosed that have horizontal-helical radiant coils and/or improved ladder-type supports for the horizontal tubes. The coils have a tubeside fluid flow path from an inlet pipe section through an alternating series of straight horizontal pipe sections and wide sweep return bends to an outlet pipe section. The horizontal pipe sections are arranged in at least two vertical banks that are parallel and horizontally spaced apart. The bent pipe sweep return bends are arranged in vertical banks at either end of the straight pipe banks. Each bend connects a pair of straight pipe sections in adjacent vertical banks, and each return bend is sloped between horizontal and vertical so that one of the straight pipe sections in the connected pair thereof is elevated with respect to the other. The ladder supports have two opposing columns with a number of vertically spaced support members each having a generally horizontal upper engagement surface. The horizontal tubes in the furnace are supported on cradles formed in transverse crosspieces that have opposite ends engaged by the support members, each end of the crosspiece having a generally horizontal lower engagement surface supported on the upper engagement surface, which allows for horizontal, upward or angled movement of the transverse crosspiece with respect to the support members that can occur due to thermal expansion thereof or shifting of the vertical columns with respect to each other.

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Houston, TX, United States of America

Gregory B Cargle