Rockwell Automation Technologies Incorporated

Eaton Corporation

Gregory A Helton

Mark E Innes

John Herman Blakely

Roger Alan Plemmons

Ricky A Hurley

Ralph Rosa

Lee E Smith

An apparatus for dynamic braking is disclosed. The apparatus includes a first switch connected to a first connection of a dynamic braking resistor and to a first power bus of a motor controller. The apparatus includes a second switch connected to a second connection of the dynamic braking resistor and to a second power bus of the motor controller. The motor controller provides power to and controls a motor. The apparatus includes a switch control module that controls the first and second switches to connect the dynamic braking resistor to the first and second power buses. The switch control module controls the first and second switches in response to a signal from the motor controller.

Self protected dynamic braking

An apparatus for protecting a motor includes two or more motor overloads, within a motor overload enclosure, protecting two or more motors. Each motor overload includes one or more current sensors where each current sensor includes a magnetic core and each current sensor includes a conductor positioned within the magnetic core where the conductor providing power to a motor protected by the two or more motor overloads ('protected motor'). Each motor overload includes a motor trip module that stops current flow to the protected motor in response determining that a thermal state of the protected motor has reached a thermal limit. Determining that the protected motor has reached a thermal limit includes using a current signal from at least one current sensor of the one or more current sensors that senses current of the protected motor to determine a thermal state of the protected motor.

Multimotor variable frequency overload

A sensing and switching device, such as an overload relay, is provided which includes a processor configured to make measurements and control operation (e.g., tripping) of the device. The processor regulates measurement of voltage and/or current, and the supply of power to power supplies. The power supplies store charge to provide operational power for the processor and that can be used for tripping and resetting contacts within the device. The processor opens a burden resistor measurement circuit when charge is being stored in the power supplies, and opens switches in the power supplies while closing the burden resistor switch to permit measurements. By alternatively switching for charging of the power supplies and making of measurements, the processor is able to reliably make measurements, control the device, and store sufficient power for operation of the device despite a demanding power budget.

Self powered electronic overload method and system

A technique for reducing nuisance tripping is disclosed in which a desired limit temperature is determined for a component of a motor system. The limit is compared to actual temperature signals, or signals indicative of temperature of the component. The component may be the conductor or conductors providing power to the motor. A counter is augmented when the actual temperature exceeds the limit. The limit may be computed, such as based on a heating model. A trip signal is generated only when the actual temperature has exceeded the limit for a predetermined number of periods. The counter may be reset if the actual temperature drops below the desired limit.

Nuisance trip reducing motor control system and method

A technique is provided for controlling operation of motors of different sized or ratings. Components used to apply and interrupt current to the motors may be shared in control devices for the different motors. The components may include contactors or circuit interrupters, and instantaneous trip devices. The components may be sized for the higher rated motors, and be oversized for the lower rated motors. Control circuitry permits the devices to be controlled in accordance with the characteristics of the particular motor to which the devices are applied, providing accurate circuit interruption while reducing the number of different components and component packages in a product family for the various motors.

Motor overload tripping system and method with multi-function circuit interrupter

A technique is provided for controlling and protecting loads such as electric motors. In the technique, current sensing circuitry detects electrical current applied to the load. Device thermal modeling circuitry, such as circuitry for modeling heating of a motor, determines heating based upon the sensed current, and generates a first trip signal in a first range based upon the current. Conductor thermal modeling circuitry estimates heating of conductors that supply current to the load, and generates a second trip signal in a second range based upon the conductor heating. The system provides an extended range of operation for a wide range of loads by effectively modeling conventional thermal overload and instantaneous trip devices.

Extended trip range motor control system and method

A motor control technique is disclosed in which a first algorithm controls interruption of power to a motor in a first current range. A second algorithm controls interruption of power in a second, higher current range. The algorithms may be adapted to specific motor sizes, ratings or classes. The extended range may extend from a transition point (e.g., 6&#x2013;10 times the FLC of the motor) to an upper limit. The upper limit may be determined based upon a current rating of an instantaneous trip device.

Combination-type motor control with extended current range

A motor starter includes separable contacts; an operating mechanism for operating the separable contacts; an overload relay controller including a memory for storing the settings for a plurality of selectable operating features, and a microprocessor for retrieving the settings from the memory and employing the settings at least for controlling the operating mechanism; and a programmer module temporarily engaging the overload relay controller for changing the settings in the memory.

Growing community of inventors

Asheville, NC, United States of America

Gregory A Helton