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Gregory A Funk

Hemant W Dandekar

Simon H Hobbs

Mark Paul Lapinski

Cora Wang Ploentham

Jaime G Moscoso

Andrea G Bozzano

Christopher D Gosling

Herman A Zinnen

Deng-Yang Jan

Paul Alvin Sechrist

Terry L Marker

Ralph D Gillespie

Matthew Lippmann

Charles P McGonegal

Wolfgang A Spieker

Masami Kojima

Nicholas J Schoenfeldt

Scott Yu-Feng Zhang

Xi Zhao

Alan K Bedell

Thulasidas Chellppannair

Stanley Joseph Frey

Anil Rajaram Oroskar

Paul T Barger

David James Shecterle

Keith Allen Couch

James R Lansbarkis

Harold U Hammershaimb

Mary Jo Wier

Christopher D DiGiulio

Mathias P Koljack

Ram Ganesh Rokkam

David M Banks

Lakshmi P Mokka

Stanley S Carp

Manoj N Kumar

Bipin Virpal Vora

Stephen W Sohn

Joseph A Kocal

Paula L Bogdan

Charles P Luebke

Laura Elise Leonard

Rajeswar R Gattupalli

Beth McCulloch

Richard T Maurer

Hari S Bajpai

Stanley A Gembicki

Pelin Cox

John D Swift

Nikunj Manubhai Patel

Hermant W Dandekar

Steven T Arakawa

Ajay K Chandhok

Ernest J Boehm, Jr

A process for converting naphtha to predominantly ethane comprising contacting a naphtha stream with a zeolitic catalyst comprising a noble metal and hydrogen to produce a light paraffin stream comprising ethane and propane; wherein the catalyst comprises at least about 0.005 wt % noble metal at a ratio of hydrogen to hydrocarbon of less than about 5. In a predominantly propane mode, the catalyst comprises about 0.005 wt % noble metal and operates at a reaction temperature of no more than about 450° C. The process can be switched between modes depending on the desires of the operator.

Process for catalytically converting naphtha to light olefins with predominant modes

A process for converting naphtha to light olefins comprises contacting a naphtha stream with a zeolitic catalyst to produce a light paraffin stream at conditions which dehydrogenate the naphtha to olefins, interconvert the olefins to lighter olefins and hydrogenate the lighter olefins to produce a light paraffin stream comprising ethane and propane. The catalyst may comprise a zeolite and a metal.

Process for catalytically converting naphtha to light olefins

A process for converting naphtha to light olefins comprises contacting a naphtha stream with a zeolitic catalyst to produce a light paraffin stream. The light paraffin may be separated into an ethane stream and a propane stream. The ethane in the ethane stream may be converted into ethylene, and the propane in the propane in the propane stream may be converted into propylene. The light paraffin stream may also be separated into a heavy stream which may be recycled back to the contacting step.

Process for converting naphtha to light olefins with separation

A process increases the concentration of normal paraffins in a feed stream comprising separating a naphtha feed stream into a normal paraffin rich stream and a non-normal paraffin rich stream. A naphtha feed stream may be separated into a normal paraffin stream and a non-normal paraffin stream. An isomerization feed stream is taken from the non-normal paraffin stream and isomerized over an isomerization catalyst to convert non-normal paraffins to normal paraffins and produce an isomerization effluent stream. The isomerization effluent stream may be separated into a propane stream and a C4+ hydrocarbon stream optionally in a single column. The C4+ hydrocarbon stream may be recycled to the step of separating a naphtha feed stream.

Process for increasing the concentration of normal paraffins in a light naphtha stream

A process for producing light olefins comprising thermal cracking. Hydrocracked streams are thermally cracked in a steam cracker to produce light olefins. A pyrolysis gas stream is separated into a light stream and a heavy stream. A light stream is separated into an aromatic naphtha stream and a non-aromatic naphtha stream. The aromatics can be saturated and thermally cracked. The integrated process may be employed to obtain olefin products of high value from a crude stream.

Integrated process for the conversion of crude to olefins

A process for producing light olefins comprising thermal cracking. Hydrocracked streams are thermally cracked to produce light olefins. A pyrolysis gas stream is separated into a light pyrolysis gas stream and a heavy pyrolysis gas stream. A light pyrolysis gas stream is separated into a normal paraffins stream and a non-normal paraffins stream. A normal paraffins stream is thermally cracked. The integrated process may be employed to obtain olefin products of high value from a crude stream.

A process increases the concentration of normal paraffins in a feed stream comprising separating a naphtha feed stream into a normal paraffin rich stream and a non-normal paraffin rich stream. A naphtha feed stream may be separated into a normal paraffin stream and a non-normal paraffin stream. An isomerization feed stream may be taken from the non-normal paraffin stream and isomerized over an isomerization catalyst to convert non-normal paraffins to normal paraffins and produce an isomerization effluent stream. The isomerization effluent stream may be separated into a propane stream and a C4+ hydrocarbon stream optionally in a single column. The C4+ hydrocarbon stream may be recycled to the step of separating a naphtha feed stream.

Process for increasing the concentration of normal hydrocarbons in a light naphtha stream

Favorable isomerization conditions for producing normal paraffins can produce olefins. The process for separating normal paraffins from non-normal paraffins by adsorption has a limit on olefin concentration, so the olefins must be removed. We propose to remove olefins from the isomerization effluent stream that is recycled to the adsorption separation process.

Process for removing olefins from normal paraffins in an isomerization effluent stream

A process is presented for the production of light olefins. The process utilizes a SAPO-18 catalyst and is operated at an elevated pressure. The process generates higher concentrations of heavier olefins which can then be processed to generate light olefins. The processing of the heavier olefins can include metathesis reactions and olefin cracking processes.

MTO process for enhanced production of propylene and high value products

A method of making light olefins is described. The method involves producing an alkyne in a pyrolysis process. The alkyne is catalytically hydrogenated in a hydrogenation zone to produce a product stream containing a light olefin. A byproduct stream from the pyrolysis process comprises carbon oxide and hydrogen. The byproduct stream is treated to convert the carbon oxide and the hydrogen to an oxygenated product in a carbon oxide conversion zone, which can then be converted to an olefin in an oxygenate to olefin process.

Integrated pyrolysis and oxygenate to olefin process

Processes and apparatuses for the production of olefins are provided. In an embodiment, a process for production of a process is provided for increasing light olefin yield comprising passing a hydrocarbon feedstream comprising paraffins, naphthenes and aromatic hydrocarbons to a catalytic reforming unit. The hydrocarbon feedstream is contacted with a reforming catalyst under mild reforming conditions suitable for converting naphthenes into aromatics while minimizing conversion of the paraffins, to provide a reforming effluent stream. The reforming effluent stream is passed to a solvent extraction unit to provide an overhead stream comprising predominantly paraffins and a bottoms stream comprising predominantly aromatics. Finally, the overhead stream is passed to a cracking unit to provide a product stream comprising the light olefins.

Processes and apparatuses for production of olefins

A process is presented for generating light olefins with the methanol to olefins process from a combination of catalysts. The process controls the product distribution for ethylene, propylene and butylenes, to enable shifting of the product distribution. The process includes passing a second catalyst to a reactor while the process is on-going.

Use of catalyst to adjust product distributions in MTO process

A process for increasing the yields of light olefins and the yields of aromatics from a hydrocarbon stream is presented. The process includes a first separation to direct the light components that are not reformable to a cracking unit, with the remainder passed to a second separation unit. The second separation unit extracts normal components from the hydrocarbon stream to pass to the cracking unit. The resulting hydrocarbon stream with reduced light ends and reduced normals is passed to a reforming unit.

Naphtha cracking

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Carol Stream, IL, United States of America

Gregory A Funk