Alliedsignal Inc.

Metglas, Inc.

Honeywell International Inc.

Other

Allied Corporation

Gordon Edward Fish

Nicholas J DeCristofaro

Ryusuke Hasegawa

Peter Joseph Stamatis

Scott M Lindquist

Carl Eugene Kroger

William Ross Rapoport

Bruce VanBuskirk

Paul A Papanestor

Donald Allen Grimes

Seshu V Tatikola

Philip M Anderson, Iii

Carl E Fabian

Howard Horst Liebermann

Ernest D Buff

John Silgailis

V Rv Ramanan

Derek Raybould

Joseph Denk

Richard L Bye, Jr

Dung Anh Ngo

Ryusuke Hasegawwa

A bulk amorphous metal magnetic component has a plurality of laminations of ferromagnetic amorphous metal strips adhered together to form a generally three-dimensional part having the shape of a polyhedron. The component is formed by stamping, stacking and bonding. The bulk amorphous metal magnetic component may include an arcuate surface, and an implementation may include two arcuate surfaces that are disposed opposite each other. The magnetic component may be operable at frequencies ranging from between approximately 50 Hz and 20,000 Hz. When the component is excited at an excitation frequency 'f' to a peak induction level B, it may exhibit a core-loss less than 'L' wherein L is given by the formula L=0.0074 f (B)+0.000282 f(B), said core loss, said excitation frequency and said peak induction level being measured in watts per kilogram, hertz, and teslas, respectively.

Bulk stamped amorphous metal magnetic component

Externally detectable electronic article surveillance markers are attached to surgical implements, such as sponges and surgical instruments, appointed for use in a surgical wound. The attachment mechanism facilitates detection by an external interrogating field before the wound has been closed and the patient has left the operating table. The markers are responsive to the imposition of an interrogating field produced by an electronic article surveillance system. Markers contain one or more magnetomechanically responsive elements that are urged into mechanical resonance by the interrogating field. The ring-down of the resonance and the associated dipolar electromagnetic field provide a signal-identifying characteristic detected by a detection system. Upon detection, an audible or visible signal is triggered to alert relevant medical personnel to the need for follow-up care and removal of the offending item. The resonance occurs at a frequency ranging from about 70 to 300 kHz. Misadventures during operative procedures&#x2014;especially those wherein implements remain undiscovered at the time of surgery and are retained indefinitely within the surgical cavity, often entailing dire consequences to the patient&#x2014;are virtually eliminated. The attachment mechanism and markers assure that surgical implements are reliably detected and removed before completion of the surgical procedure.

Miniature magnetomechanical tag for detecting surgical sponges and implements

A bulk amorphous metal inductive device includes a magnetic core having at least one low-loss bulk ferromagnetic amorphous metal magnetic component forming a magnetic circuit having an air therein. The component has a plurality of similarly shaped layers of amorphous metal strips bonded together to form a polyhedrally shaped part. The device has one or more electrical windings and is easily customized for specialized magnetic applications, e.g. for use as a transformer or inductor in power conditioning electronic circuitry employing switch-mode circuit topologies and switching frequencies ranging from 1 kHz to 200 kHz or more. The low core losses of the device, e.g. a loss of at most about 12 W/kg when excited at a frequency of 5 kHz to a peak induction level of 0.3 T, make it especially useful at frequencies of 1 kHz or more.

Bulk amorphous metal inductive device

A selective etching process cuts shapes from amorphous metal strip feedstock. The etching process comprises depositing a chemically resistant material to one side of the strip in a pattern that defines the requisite shape, mating the metal strip with a carrier strip, exposing at least one side of the metal strip to an etching agent to selectively etch the desired shape, and separating the shape from the strip feedstock. A plurality of layers of the shapes is assembled by adhesive lamination to form a generally polyhedrally shaped bulk amorphous metal magnetic component useful in high efficiency electric motors and inductive devices. The bulk amorphous metal magnetic component may include an arcuate surface, and preferably includes two arcuate surfaces that are disposed opposite to each other. The magnetic component is operable at frequencies ranging from about 50 Hz to about 20,000 Hz. When the component is operated at an excitation frequency 'f' to a peak induction level B, the component exhibits a core-loss less than about 'L' wherein L is given by the formula L=0.005 f(B)+0.000012 f(B), said core loss, said excitation frequency and said peak induction level being measured in watts per kilogram, hertz, and teslas, respectively. Performance characteristics of the bulk amorphous metal magnetic component of the present invention are significantly better than those of silicon-steel components operated over the same frequency range.

Selective etching process for cutting amorphous metal shapes and components made thereof

A miniature magnetic article surveillance system marker is adapted, when armed, to resonate at a frequency provided by an incident magnetic field applied within an interrogation zone. The marker comprises a magnetomechanical element having at least one elongated ductile strip of magnetostrictive ferromagnetic material disposed adjacent to a ferromagnetic element which, upon being magnetized, magnetically biases the strip and arms it to resonate at said frequency. A substantial change in effective magnetic permeability of the marker at the resonant frequency provides the marker with signal identity.

Miniature magnetomechanical marker for electronic article surveillance system

An amorphous metal stator for a high efficiency radial-flux electric motor has a plurality of segments, each of which includes a plurality of layers of amorphous metal strips. The plural segments are arranged to form a generally cylindrical stator having a plurality of teeth sections or poles protruding radially inward from the inner surface of the stator. In a first embodiment, the stator back-iron and teeth are constructed such that radial flux passing through the stator crosses just one air gap when traversing each segment of the stator. In a second embodiment, the stator back-iron and teeth are constructed such that radial flux passing through the stator traverses each segment without crossing an air gap.

Amorphous metal stator for a radial-flux electric motor

A bulk amorphous metal inductive device comprises a magnetic core having at least one low-loss bulk ferromagnetic amorphous metal magnetic component forming a magnetic circuit having an air gap therein. The component comprises a plurality of similarly shaped layers of amorphous metal strips bonded together to form a polyhederally shaped part. The device has one or more electrical windings and is easily customized for specialized magnetic applications, e.g. for use as a transformer or inductor in power conditioning electronic circuitry employing switch-mode circuit topologies and switching frequencies ranging from 1 kHz to 200 kHz or more. The low core losses of the device, e.g. a loss of at most about 12 W/kg when excited at a frequency of 5 kHz to a peak induction level of 0.3 T, make it especially useful at frequencies of 1 kHz or more.

Bulk laminated amorphous metal inductive device

A high efficiency electric motor has a generally polyhedrally shaped bulk amorphous metal magnetic component in which a plurality of layers of amorphous metal strips are laminated together adhesively to form a generally three-dimensional part having the shape of a polyhedron. The bulk amorphous metal magnetic component may include an arcuate surface, and preferably includes two arcuate surfaces that are disposed opposite to each other. The magnetic component is operable at frequencies ranging from about 50 Hz to about 20,000 Hz. When the motor is operated at an excitation frequency &ldquo;f&rdquo; to a peak induction level B , the component exhibits a core-loss less than about &ldquo;L&rdquo; wherein L is given by the formula L&equals;0.005 f (B ) &plus;0.000012 f (B ) , said core loss, said excitation frequency and said peak induction level being measured in watts per kilogram, hertz, and teslas, respectively. Performance characteristics of the bulk amorphous metal magnetic component of the present invention are significantly better than those of silicon-steel components operated over the same frequency range.

Low core loss amorphous metal magnetic components for electric motors

A high performance bulk magnetic component includes a plurality of layers of crystalline, ferromagnetic metal strips adhesively bonded together to form a polyhedrally shaped part. When the component is excited at an excitation frequency &ldquo;f&rdquo; to a peak induction level B , it exhibits a core-loss less than &ldquo;L&rdquo; wherein L is given by the formula L&equals;0.0135 f (B ) &plus;0.000108 f (B ) , said core loss, said excitation frequency and said peak induction level being measured in watts per kilogram, hertz, and teslas, respectively. Performance characteristics of the high performance bulk magnetic component of the present invention are significantly better when compared to silicon-steel components operated over the same frequency range.

High performance bulk metal magnetic component

A bulk amorphous metal inductive device comprises a magnetic core having plurality of low-loss bulk ferromagnetic amorphous metal magnetic components assembled in juxtaposed relationship to form at least one magnetic circuit and secured in position, e.g. by banding or potting. The device has one or more electrical windings and may be used as a transformer or inductor in an electronic circuit. Each component comprises a plurality of similarly shaped layers of amorphous metal strips bonded together to form a polyhedrally shaped part. The low core losses of the device, e.g. a loss of at most about 12 W/kg when excited at a frequency of 5 kHz to a peak induction level of 0.3 T, make it especially useful for application in power conditioning circuits operating in switched mode at frequencies of 1 kHz or more. Air gaps are optionally interposed between the mating faces of the constituent components of the device to enhance its energy storage capacity for inductor applications. The inductive device is easily customized for specialized magnetic applications, e.g. for use as a transformer or inductor in power conditioning electronic circuitry employing switch-mode circuit topologies and switching frequencies ranging from 1 kHz to 200 kHz or more.

A bulk amorphous metal magnetic component for an electric machine such as a motor or generator is described. The component may include a plurality of substantially similarly shaped laminations stamped from ferromagnetic amorphous metal strips, stacked and bonded together in registry, wherein the laminations include a plurality of tooth-shaped sections. In an alternate implementation, the component may be constructed by first stacking a plurality of layers of amorphous metal strips, laminating the layers and then cutting the object to form the component. The bulk amorphous metal magnetic component when operated at an excitation frequency &ldquo;f&rdquo; to a peak induction level B has a core-loss less than &ldquo;L&rdquo; wherein L is given by the formula L&equals;0.0074 f(B ) &plus;0.000282 f (B ) , said core loss, said excitation frequency and said peak induction level being measured in watts per kilogram, hertz, and teslas, respectively.

Laminated amorphous metal component for an electric machine

A high efficiency electric motor has a generally polyhedrally shaped bulk amorphous metal magnetic component in which a plurality of layers of amorphous metal strips are laminated together to form a generally three-dimensional part having the shape of a polyhedron. The bulk amorphous metal magnetic component may include an arcuate surface, and preferably includes two arcuate surfaces that are disposed opposite to each other. The magnetic component is operable at frequencies ranging from about 50 Hz to about 20,000 Hz. When the motor is operated at an excitation frequency &ldquo;f&rdquo; to a peak induction level B the component exhibits a core-loss less than &ldquo;L&rdquo; wherein L is given by the formula L&equals;0.0074 f (B ) &plus;0.000282 f (B ) , said core loss, said excitation frequency and said peak induction level being measured in watts per kilogram, hertz, and teslas, respectively. Performance characteristics of the bulk amorphous metal magnetic component of the present invention are significantly better than those of silicon-steel components operated over the same frequency range.

Bulk amorphous metal magnetic components for electric motors

An ignition system for igniting fuel in a gas turbine or diesel engine is described. The system includes a magnetic core-coil assembly having a magnetic core comprising at least one tape wound toroid of ferromagnetic amorphous metal alloy, a primary winding and a secondary winding. Also included are driver electronics for applying voltage to a spark plug to cause a spark to ignite the fuel. The core-coil assembly and driver electronics are capable of operating with a rapid charge and discharge cycle to produce a high spark pulse rate. In another aspect, a magnetic core-coil assembly is disclosed which has a magnetic core comprising at least one tape wound toroid of ferromagnetic amorphous metal alloy having a permeability ranging from about 250 to 500, a primary winding for low voltage excitation and a secondary winding for high voltage output.

High pulse rate ignition system

A bulk amorphous metal magnetic component has a plurality of laminations of ferromagnetic amorphous metal strips adhered together to form a generally three-dimensional part having the shape of a polyhedron. The component is formed by stamping, stacking and bonding. The bulk amorphous metal magnetic component may include an arcuate surface, and an implementation may include two arcuate surfaces that are disposed opposite each other. The magnetic component may be operable at frequencies ranging from between approximately 50 Hz and 20,000 Hz. When the component is excited at an excitation frequency &ldquo;f&rdquo; to a peak induction level B , it may exhibit a core-loss less than &ldquo;L&rdquo; wherein L is given by the formula L&equals;0.0074 f(B ) &plus;0.000282 f (B ) , said core loss, said excitation frequency and said peak induction level being measured in watts per kilogram, hertz, and teslas, respectively.

Growing community of inventors

Upper Montclair, NJ, United States of America

Gordon Edward Fish