Fisher-rosemount Systems, Inc

Fisher-rosemount Systems, Inc. Emerson Process Management

Godfrey Roland Sherriff

Gary Keith Law

Michael George Ott

William George Irwin

Nathan W Pettus

Kent Allan Burr

David R Denison

David L Deitz

Sergio Diaz

Dawn M Marruchella

Mark J Nixon

Julian Kevin Naidoo

Grant Wilson

David Mark Smith

Larry Oscar Jundt

Robert Burke Havekost

Stephen Copps Gilbert

Cindy Alsup Scott

J Michael Lucas

Brandon Hieb

Aaron C Jones

James Randall Balentine

Edward McDevitt

Matt Stoner

Dennis L Stevenson

Tusar Nanda

Daniel R Strinden

Marcos Peluso

Scott Nels Hokeness

Bruce Hubert Campney

Cristopher Ian Sarmiento Uy

Lee Allen Neitzel

Prashant Joshi

James Henry Moore, Jr

Marty James Lewis

Keith Richard Bellville

Tiong P Ong

Andrew E Cutchin

Diego M Benavides

Alan Joe Wysuph

Michael Wayne Ausen

Kyle Tetmeyer

Gary Law

Process control systems for operating process plants are disclosed herein. The process control systems include control modules that are decoupled from the I/O architecture of the process plants using signal objects or generic shadow blocks. This decoupling is effected by using the signal objects or generic shadow blocks to manage at least part of the communication between the control modules and the field devices. Signal objects may convert between protocols used by control modules and field devices, thus decoupling the control modules from the I/O architecture. Generic shadow blocks may be automatically configured to mimic the operation of field devices within a controller executing the control modules, thus partially decoupling the control modules from the I/O architecture by using the shadow blocks to manage communication between the control modules and the field devices.

Architecture-independent process control

A system and method for visualizing safety events within a process plant includes accessing a cause and effect matrix (CEM) having a set of causes and a set of effects, wherein the set of causes and the set of effects are representative of a set of monitored safety events within the process plant. The system and method further includes receiving a selection of a monitored safety event of the set of monitored safety events. The system and method may also include displaying, in a user interface, (i) an indication of the monitored safety event, and (ii) a current status of the monitored safety event. The system and method may also include detecting a change in status to the monitored safety event. Further, the system and method may include displaying, in the user interface, an updated status of the monitored safety event according to the change in status.

System and method for providing a visualization of safety events of a process control system over time

A cybersecurity system for use in a process plant provides whitelisting of device specific and common practice HART read commands in process controllers and safety controllers to perform communications in a process plant that are very secure, but that still enable the implementation of advanced functionality provided in HART devices. A whitelist implementation application applies one or more whitelists in a security gateway device to determine if messages, such as HART messages, should be allowed or processed. A whitelist learning application automatically creates and configures whitelists, and a whitelist configuration application discovers Device Specific and Common Practice HART commands by issuing device description requests to specific devices, parsing the response, and communicating the whitelist configuration information with the parsed command types to the relevant process controllers and safety controllers for use in the whitelists. A user interface enables users to interact with and guide the configuration process.

Whitelisting for HART communications in a process control system

Methods and apparatus to implement safety applications associated with process control systems are disclosed. An apparatus includes a configuration controller to: provide a plurality of available safety applications for implementation by a safety trip device to a user for selection, a first one of the safety applications associated with a first set of I/O signals, a second one of the safety applications associated with a second set of I/O signals, the first safety application implemented based on first pre-programmed instructions stored in memory of the safety trip device, the second safety application implemented based on second pre-programmed instructions stored in the memory; and, in response to a user selection of the first safety application, prompt the user to specify values for configuration settings associated with the first safety application. The apparatus also includes an I/O analyzer to implement the first safety application.

Methods and apparatus to implement safety applications associated with process control systems

A system and method of configuring monitor blocks and effect blocks associated with a process control system for a process plant includes causing a display device to display a graphical user interface, the graphical user interface indicating a first monitor block, a second monitor block, and an effect block. The system and method further includes enabling a user to input configuration data via the input device, including: (i) configuring one of the outputs of the first monitor block to serve as one of the inputs of the second monitor block, (ii) configuring an additional one of the outputs of the first monitor block and one of the outputs of the second monitor block to serve as inputs to the effect block, and (iii) designating at least one of the plurality of cells of each of the first monitor block, the second monitor block, and the effect block as a trigger associated with the respective input/output pair for the respective cell and corresponding to a condition in the process plant.

System and method for creating a set of monitor and effect blocks from a cause and effect matrix

Techniques for enabling the configuration of a voting block for use in a process control system of a process plant are described. According to certain aspects, the voting block may have a voting scheme that dictates an output based on a set of inputs, where the voting block may be configured parametrically using various control selections that direct the behavior of the voting scheme. In particular, a bypass degrade selection may be specified for one or more inputs that controls whether a 'bypass' input degrades the voting scheme, a status degrade selection may be specified for one or more inputs that controls whether a 'bad' input degrades the voting scheme, and a trip enable selection may be specified that controls whether a trip occurs automatically under certain conditions. The control selections enable the voting blocks to be configured to conform with various specifications and other requirements.

Technologies for configuring voting blocks associated with a process control system

A method for decreasing the risk of unauthorized access to an embedded node in a secure subsystem of a process control system includes receiving a message comprising a message header and a message payload, and determining that the message is an unlock message configured to access one or more protected functions of the embedded node, at least by analyzing a bit sequence of one or more bits in the message header. The method also includes determining whether a manual control mechanism has been placed in a particular state by a human operator, and, based upon those determinations, either causing or not causing the embedded node to enter an unlocked state in which one or more of the protected functions are accessible.

Firewall for encrypted traffic in a process control system

Apparatus and methods for secure data logging are disclosed. An example method for secure data transfer from a process control system network includes storing information received by a process controller via the process control system network, the process controller including a safety instrumented system controller or a process control system controller, the information transferred uni-directionally from the process control system network to a data logger via a data diode, identifying a trigger event on the process control system network, in response to identifying the trigger event, parsing the stored information for event data, and transferring the event data from the data logger to a data extractor.

Apparatus and methods for secure data logging

A method of generating a product recipe for execution by a batch process in an automated manufacturing environment, such the product recipe is associated with a plurality of actions, a set of transitions, and a set of parameters, and such that the plurality of actions define a plurality of logical levels including a phase level at which the batch process interacts with equipment, includes receiving a procedure definition specifying the plurality of actions, receiving a transaction definition specifying the set of transitions so that each one in the set of transitions is associated with two or more of the plurality of actions, and receiving the set of parameters. Receiving the set of parameters includes receiving at least one dynamic input parameter that resolves to a value without obtaining the value from the product recipe or an operator prompt associated at the phase level of the product recipe.

Recipe command steps and recipe inputs from external logic

Apparatus, systems, and methods for communicating data between a controller and a multiplicity of field devices operating in a process plant are provided. The system includes distributed marshaling modules coupled by a head-end unit to I/O cards in communication with the controller. The distributed marshaling modules communicate with the field devices via respective electronic marshaling components converting signals between the field devices and the I/O cards. The distributed marshaling modules are coupled to the head-end unit by a ring communication architecture, such that the distributed marshaling modules may each be located relatively proximate to the field devices to which they are coupled.

Apparatus and methods for communicatively coupling field devices to controllers in a process control system using a distributed marshaling architecture

A system and method for managing function blocks within a process control system for a process plant includes accessing an initial cause and effect matrix (CEM) having a set of causes and a set of effects. The system and method may then define a set of related groups within the initial CEM including: (i) accessing a set of rules associated with the set of related groups, (ii) identifying a portion of the set of causes that are related to a portion of the set of effects according to the set of rules and based on at least a portion of the corresponding cause-effect pairs, and (iii) rearranging the portion of the set of causes and the portion of the set of effects such that the portion of the corresponding cause-effect pairs are rearranged.

System and method for configuring separated monitor and effect blocks of a process control system

A system and method for determining a configuration of a process control system for a process plant, the process control system implemented as a set of function blocks, includes, for each of the set of function blocks, determining a configuration of the function block based on: (i) a set of outputs of the function block, (ii) logic of the function block, and (iii) a set of inputs of the function block. The system and method further includes generating, based on the set of configurations of the set of function blocks, a test cause and effect matrix (CEM) having a set of test causes and a set of test effects. The system and method further includes accessing a requirement-defining CEM having a set of causes and a set of effects. The system and method may also include comparing the test CEM to the requirement-defining CEM to determine whether a set of discrepancies exists.

System and method for verifying the safety logic of a cause and effect matrix

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Austin, TX, United States of America

Godfrey Roland Sherriff