Lennox Industries Inc.

Glenn William Kowald

Payam Delgoshaei

Eric Berg

Rakesh Goel

Hans Juergen Paller

Darko Hadzidedic

Jianmin Zhang

Sridhar Venkatesh

Ian Burmania

Janathkumar Manohararaj

John W Whitesitt

Floyd E Cherington

Peter Hrejsa

Kapil Sahu

Donald N Zimmer

Darcy Quentin Easterling

Shailesh S Manohar

Randy D Smith

Lars Noergaard Oernbo

Matthew S Riepenhoff

Jeffrey Fontenault

Nabil George Hamad

Ajay Cp Swornalatha

Kirankumar Muley

John Whitesitt

Iv Fowble Cyril E

Charles T Post

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to determine that the amount of time to ignite a burner in a burner assembly has exceeded a time threshold value and that a flame was not detected by a flame sensor. The device is further configured to receive an audio signal from a microphone while operating the HVAC system, to identify an audio signature for the flame, and to determine whether the audio signature for the flame is present within the first audio signal. The device is further configured to determine a fault type based on the determination of whether the audio signature for the flame is present within the audio signal, to identify a component identifier for a component of the HVAC system that is associated with fault type, and to output a recommendation identifying the component identifier.

Time-based and sound-based diagnostics for a heating, ventilation, and air conditioning burner assembly

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to receive an audio signal from a microphone while operating the HVAC system and to determine that an audio signature for a combustion air inducer is not present within the audio signal. The device is further configured to determine whether an audio signature for an integrated furnace controller is present within the audio signal. The device is further configured to determine a fault type based on the determination of whether the audio signature for the integrated furnace controller is present within the audio signal, to identify a component identifier for a component of the HVAC system associated with fault type, and to output a recommendation identifying the component identifier.

Time-based and sound-based diagnostics for restrictions within a heating, ventilation, and air conditioning system

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to determine that the speed of a combustion air inducer has exceeded a speed threshold value. The device is further configured to receive an audio signal from a microphone while operating the HVAC system, to identify an audio signature for the combustion air inducer from an audio signature library, and to determine the audio signature for the combustion air inducer is present within the audio signal. The device is further configured to determine a fault type based on the determination that the audio signature for the combustion air inducer is present within the audio signal.

Sound-based prognostics for a combustion air inducer

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to determine that the speed of a combustion air inducer has exceeded a speed threshold value. The device is further configured to receive an audio signal from a microphone while operating the HVAC system, to identify an audio signature for the combustion air inducer from an audio signature library, and to determine the audio signature for the combustion air inducer is present within the audio signal. The device is further configured to determine a fault type based on the determination that the audio signature for the combustion air inducer is present within the audio signal, to identify a component identifier for a component of the HVAC system that is associated with fault type, and to output a recommendation identifying the component identifier.

An HVAC system includes a controller configured to receive weather forecast information including anticipated future outdoor temperatures. Based at least in part on the weather forecast information, the controller determines that test-initiation criteria are satisfied for testing operation of the HVAC system in a test mode. In response to determining that the test-initiation criteria are satisfied, the controller determines that current weather conditions are suitable for operating the HVAC system in the test mode for a test time period. The HVAC system is operated in the test mode for the test time period.

Testing operation of an HVAC system

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to determine that the amount of time to close a pressure switch exceeds a time threshold value. The device is further configured to receive an audio signal from a microphone while operating the HVAC system and to determine that an audio signature for a combustion air inducer is not present within the audio signal. The device is further configured to determine whether an audio signature for an integrated furnace controller is present within the audio signal. The device is further configured to determine a fault type based on the determination of whether the audio signature for the integrated furnace controller is present within the audio signal, to identify a component identifier for a component of the HVAC system associated with fault type, and to output a recommendation identifying the component identifier.

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to determine that the speed of a combustion air inducer exceeds a speed threshold value. The device is further configured to receive an audio signal from a microphone while operating the HVAC system and to determine an audio signature for the combustion air inducer is not present within the audio signal. The device is further configured to determine whether an audio signature for the integrated furnace controller is present within the audio signal. The device is further configured to determine a fault type based on the determination of whether the audio signature for the integrated furnace controller is present within the audio signal, to identify a component identifier for a component of the HVAC system that is associated with fault type, and to output a recommendation identifying the component identifier.

Sound-based diagnostics for a combustion air inducer

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to determine that the amount of time to close a pressure switch exceeds a time threshold value. The device is further configured to receive an audio signal from a microphone while operating the HVAC system, to identify an audio signature for the combustion air inducer, and to determine the audio signature for the combustion air inducer is present within the audio signal. The device is further configured to determine a fault type based on the determination that the audio signature for the combustion air inducer is present within the audio signal, to identify a component identifier for a component of the HVAC system that is associated with fault type, and to output a recommendation identifying the component identifier.

Time-based and sound-based prognostics for restrictions within a heating, ventilation, and air conditioning system

A device configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system and to receive an audio signal from a microphone while operating HVAC system. The device is further configured to generate a representation of the audio signal, to compare one or more audio signatures to the representation of the audio signal, and to determine that an audio signature from among the one or more audio signatures is not present within the representation of the audio signal. The device is further configured to determine a fault type that is associated with the audio signature that is not present within the representation of the audio signal, to identify a component identifier for a component of the HVAC system that is associated with fault type, and to output the component identifier.

Sound-based HVAC system, method and device for diagnostics analysis

An HVAC system includes a controller configured to receive weather forecast information including anticipated future outdoor temperatures. Based at least in part on the weather forecast information, the controller determines that test-initiation criteria are satisfied for testing operation of the HVAC system in a test mode. In response to determining that the test-initiation criteria are satisfied, the controller determines that current weather conditions are suitable for operating the HVAC system in the test mode for a test time period. The HVAC system is operated in the test mode for the test time period. Following operation of the HVAC system in the test mode for the test time period, the controller determines whether a predefined change in an indoor air temperature is achieved. If the predefined change in the indoor air temperature is achieved, the test is passed. Otherwise, the test is failed.

HVAC system prognostics

In one embodiment, an HVAC system includes an indoor unit having an indoor blower, an outdoor unit having a compressor and a condenser, an isolation valve coupled to the outdoor unit, and a sensor to detect a refrigerant leak. The HVAC system further includes one or more controllers operable to generate an alarm in response to the sensor detecting the refrigerant leak, operate the indoor blower in response to generating the alarm, close the isolation valve in response to generating the alarm, and operate the compressor to pump down the refrigerant to the condenser in response to generating the alarm.

Refrigerant pump down for an HVAC system

A burner box assembly for a combustion air furnace includes a back wall, opposed side walls and top and bottom walls defining an interior space for one or more burner nozzles. A combustion air inlet opening is formed in the top wall and is covered by a generally rectangular inverted channel-shaped airflow guide and baffle member. A second generally rectangular box-shaped louvered airflow guide and baffle member is mounted on the interior side of the top wall over the combustion air inlet opening for distributing the flow of combustion air into the burner box assembly and to reduce acoustic emissions from the burner box assembly through the combustion air inlet opening. The combination of the louvered baffle member and the exterior mounted baffle member provides reduced acoustic emissions from the burner box assembly as well as more evenly distributed combustion airflow into and through the burner box assembly.

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Carrollton, TX, United States of America

Glenn William Kowald