Zellweger Uster, Inc.

Glenn E Irick, Sr

Hossein M Ghorashi

Michael E Galyon

Youe-Tsyr Chu

Mark A Overbay

Luo Cheng

Gordon F Williams

C Roger Riley

Ian F Oxley

Martin M Inman

James D Needham

A fiber quality monitoring apparatus is constructed with a sample window for viewing a fiber sample. As the fiber sample passes the sample window, a bulb is strobed to produce a light pulse that is directed toward and reflected by the fiber sample. When the light pulse reaches a desired intensity, a first photo diode generates a synchronization signal. A second photo diode detects reflected light with a wavelength between about 500 nanometers and about 600 nanometers and produces a reflection signal. A third photo diode detects reflected light with a wavelength between about 430 nanometers and about 530 nanometers and produces a color signal. A charge coupled device camera is positioned to receive the reflected light pulse. The charge coupled device camera has an array of pixels which receive the reflected light pulse. Pixels receiving the reflected light pulse at an intensity below a desired value are designated as dark pixels and pixels receiving the reflected light pulse at an intensity greater than the desired level are designated as light pixels. A prism focuses the reflected light pulse received by the second and third photo diodes, and a transparent block encloses the strobing Xenon bulb and the first photo diode so that the light pulse is conducted from the Xenon bulb to the first diode. Processing means analyze the color signal and the reflection signal and produce a composite value, and a percentage value representing the percentage of dark pixels in the array of dark and light pixels. Furthermore, the processing means recognizes and classifies patterns of dark pixels in the array of light and dark pixels, and controls fiber processing equipment in response to the composite and percentage values.

Fiber quality monitor

A fiber classing device having a sample window for viewing a fiber sample. A light source provides light that is directed toward and reflected by the fiber sample, producing reflected light. A photo sensitive detector is positioned to receive the reflected light, and it detects lightness, redness, and yellowness of the fiber sample. Processing means assign a preliminary grade to the fiber sample based at least in part on the lightness and yellowness of the fiber sample. The processing means also selectively adjust the preliminary grade to a final grade based at least in part on the redness of the fiber sample. The photo sensitive detector has one or more of a spectrometer, a camera, or a set of three photo diodes. A first photo diode detects light with a wavelength of between about 505 nanometers and about 605 nanometers, corresponding to the lightness of the fiber sample. A second photo diode detects light with a wavelength of between about 430 nanometers and about 530 nanometers, corresponding to the yellowness of the fiber sample. The third photo diode detects light with a wavelength of between about 550 nanometers and about 650 nanometers, corresponding to the redness of the fiber sample. The processing means analyzes the information from the photo sensitive detector to determine the mean redness, variance in lightness, variance in redness, variance in yellowness, contrast in lightness, percent of yellow spots, and contrast in yellowness of the fiber sample. The selective adjustment from the preliminary grade to the final grade is based at least in part on these parameters.

Fiber color grading system

An apparatus (20) for testing a specimen sample of fibers includes a frame (22), rotatable drums (60) situated at a first station upon the frame for holding a quantity (86) of fibers, a brush (152) situated at a second station along the frame for brushing the fiber specimen and testing equipment (28) situated at a third station upon the frame for performing a series upon the fiber specimen. A comb (34 or 35) is utilized for gathering the fiber specimen from the quantity of fibers held by the drums, and carriages (122 and 136) are movably mounted upon the frame for transporting the comb between the first, second and third stations of the apparatus. When positioned at the first station, the comb gathers a fiber specimen, and the specimen is carded. When the comb is positioned at the second station, the gathered specimen is brushed by the brush, and when the comb is thereafter moved to the third station, the brushed specimen is tested by the testing equipment. The apparatus also includes a controller (38) for controlling various components of the apparatus so that the operation of the apparatus is carried out automatically.

Automatic fiber bundle testing apparatus

Growing community of inventors

Knoxville, TN, United States of America

Glenn E Irick, Sr