Exxon Research and Engineering Company

Glen P Hamner, Deceased

Ian A Cody

Willard H Sawyer

William A Wachter

Heather A Boucher

James J Schorfheide

Biddanda U Achia

James T Schorfheide

Fischer-Tropsch wax is converted to a lubricating oil having a high viscosity index and a low pour point by first hydrotreating the wax under relatively severe conditions and thereafter hydroisomerizing the hydrotreated wax in the presence of hydrogen on a particular fluorided Group VIII metal-on-alumina catalyst. The hydroisomerate is then dewaxed to produce a premium lubricating oil base stock.

Process for the hydroisomerization of Fischer-Tropsch wax to produce

The present invention is directed to a process for the catalytic isomerization of waxes to liquid products, particularly to the production of high yields of liquid products boiling in the 370.degree. C..sup.+ range suitable for use as lube oil base stocks or blending stocks, said process employing as the catalyst a material made by depositing a hydrogenation metal component on a refractory metal oxide base, preferably alumina, fluoriding said metal loaded base using aqueous HF and subsequently crushing the fluorided metal loaded base to produce a sized material of 1/32 inch and less its largest cross-sectional dimension. Alternately the catalyst can be made by depositing a hydrogenation metal component on a refractory metal oxide base of 1/32 inch and less across its largest cross-sectional dimension and subsequently fluoriding said sized material using aqueous HF. In either case the catalyst is activated before being used by heating in a hydrogen atmosphere to from 350.degree. C. to 500.degree. C. for from 1 to 48 hours or more.

Method for isomerizing wax to lube base oils using a sized isomerization

A process is disclosed for the production of lube oil base stocks or blending stocks by the isomerization of waxes over isomerization catalysts containing a hydrogenating metal component on a fluorided alumina or material containing alumina. The present invention is also directed to a wax isomerization process which process employs a catalyst prepared by a process involving depositing a hydrogenation metal on alumina or material containing alumina support, calcining said metal loaded support and fluoriding said metal loaded support.

Method for isomerizing wax to lube base oils using an isomerization

A fluorided platinum-on-alumina catalyst for wax isomerization wherein the platinum is substantially uniformly distributed throughout the catalyst in the form of relatively small crystallites, of the total fluoride present in the catalyst very little is located on the outer surface of the catalyst and a significant concentration of the fluoride within the catalyst is present as aluminum fluoride hydroxide hydrate. The catalyst is prepared by contacting a platinum-on-alumina with a solution having a relatively high concentration of fluoride and drying the fluorided platinum-on-alumina catalyst at temperatures not in excess of 650.degree. F.

Catalyst for the hydroisomerization and hydrocracking of waxes to

A process for selectively producing middle distillate fuel products from paraffin waxes such as slack wax and Fischer-Tropsch wax by hydroisomerizing the wax to convert 60-95 weight percent per pass of the 700.degree. F..sup.+ fraction contained in said wax. The catalyst employed is a fluorided Group VIII metal-on-alumina catalyst where the fluoride within the catalyst is present predominately as aluminum fluoride hydroxide hydrate. The preferred Group VIII metal is platinum.

Process for the hydroisomerization of was to produce middle distillate

An improved wax isomerization catalyst is described which is a hydrogenation metal on halogenated refractory metal oxide support catalyst characterized in that the catalyst is prepared by depositing the hydrogenation metal on the refractory metal oxide support followed by fluoriding using a low pH fluorine source such as aqueous HF. Thereafter the catalyst is crushed to expose inner surfaces, the crushed catalyst being sieved to remove fines, the catalyst charge having an average particle diameter of 1/32 inch and smaller across the longest continuous cross sectional dimension, preferably between 1/64 to 1/32'. Alternatively, the catalyst is made by depositing a hydrogenation metal on a refractory metal support, crushing the material to a particle size of 1/32 inch and smaller across the longest continuous cross-sectional dimension and fluoriding said material using acidic fluorine source such as HF. Following sizing the sized catalyst is activated by heating in a hydrogen atmosphere. Isomerization using this 'sized' catalyst is marked by the production of an isomerized dewaxed oil product having unexpectedly high VI and superior levels of selective conversion of wax to liquid isomerized product.

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Baton Rouge, LA, United States of America

Glen P Hamner, Deceased