Elemental Led, Inc.

Gilberto Lopez-Martinez

Daniel South

Andrew Lassen

David Greenspan

Robert L Green

Brian McKay

Bernard Barcega

The disclosure relates to methods for connecting encapsulated linear lighting to power, including the use of through-hole mounting into flexible encapsulated linear lighting, and the creation of overmolds to protect electrical connections. The disclosure also relates to linear luminaires having channels that accommodate overmolds and allow electrical cables to exit the encapsulated linear lighting in desired, and controllable, directions.

Encapsulated linear lighting with channel

Junction boxes and partitions for junction boxes are disclosed. The junction boxes have a central area for installation of a driver or another such component and at least one wrap-around compartment in which wire connections can be made. In many cases, the junction box may have two wrap-around compartments, often mirror images of one another, that provide separate spaces for high- and low-voltage wire connections. The interior walls or partitions that create the compartments may be carried by and arise from the base of a junction box, or they may be carried by a separate piece that inserts over the driver, fully encloses or caps it, and also carries partition portions to create fully-divided compartments when used in combination with a junction box base that has no partitions of its own.

Junction boxes with wrap-around compartments

Methods for making encapsulated linear lighting with opaque ends are disclosed. Linear lighting is placed in a polymeric channel, and the channel is filled with a resin in order to encapsulate the linear lighting. In order to prevent leaks, the channel is dammed at both ends of the linear lighting with stoppers. The channel has interior engaging features, such as grooves or ridges, that engage with complementary features on the sidewalls of the stoppers to form a seal between the channel and the stoppers. The resin within the channel is caused or allowed to cure. The stoppers are moved back from the cured mass to form a gap. An opaque resin may be poured into the channel and spills into the gap to coat the top and end face or faces of the linear lighting. Once all resin layers are cured, the stoppers are removed from the channel.

Apparatus and method for making encapsulated linear lighting with opaque ends

Methods for making encapsulated linear lighting are disclosed. In these methods, linear lighting is placed in a polymeric channel, and the channel is filled with a resin in order to encapsulate the linear lighting. In order to prevent leaks, the channel is dammed at both ends of the linear lighting with stoppers. The channel has interior engaging features, such as grooves or ridges, that engage with complementary features on the sidewalls of the stoppers to form a seal between the channel and the stoppers. The resin within the channel is caused or allowed to cure, and once cured, the stoppers are removed from the channel.

Growing community of inventors

Reno, NV, United States of America

Gilberto Lopez-Martinez