Aktiebolaget Skf

Semcon Ab

Gilbert Peters

Cornelius Petrus Antonius Vissers

Richard Schaake

Edo Schramm

Sebastian Ziegler

Philipp Krebs

Marc Gomez

Gregory A Zimmermann

Gregory A Zimmerman

A method for producing a cage having a body with multiple pockets for rolling elements, the method providing: a) defining a cage basis geometry that provides a radial outer and/or inner surface for contacting a bearing ring and multiple surfaces of the pockets for contacting the rolling elements; b) defining a part of the radial outer and/or inner surfaces as being unalterable surfaces; c) calculating the cage stress distribution when applying a defined stress force from a mathematical model; d) defining cage volume sections where the stress is below a defined threshold; e) removing a part of the volume sections defined according to step d) taking into account the unalterable surfaces according to step b) and the surfaces of the pockets that are unalterable surfaces; f) defining the cage geometry with the removed volume sections; g) manufacturing the cage according to the geometry as defined according to step f).

Method for producing a cage of a roller bearing

A steering knuckle comprising a bearing connection interface (formed by a sleeve element) for connecting a wheel bearing to the steering knuckle and further connection interfaces (formed by a bracket for connection of a ball joint) for connecting the steering knuckle to an upper and lower vehicle suspension control arm. A sleeve element bore is adapted to one of receive a wheel bearing outer ring or serve as the outer ring. The sleeve element and the bracket are joined by a composite body comprising a fiber-reinforced material. The fiber-reinforced material comprises a long fiber molding compound is overmolded to a first (sleeve element) joining surface and to a second (bracket) joining surface. The first joining surface is a radially outer surface thereof. The long-fiber molding compound flows into a recessed portion of the first joining surface for mechanically locking the sleeve element to the composite body in an axial direction.

Lightweight steering knuckle

A cage for a roller bearing is provided. The cage has a ring-shaped base body with a plurality of pockets for receiving rolling elements. The base body is formed by two side rings arranged in a defined axial distance and by a plurality of pocket elements, which are located between the side rings. Each pocket element has two face sides designed for contacting a rolling element. The connection between the pocket element and each of the side rings is established by at least one beam joined with one of the side rings and the pocket element. The beam is a positive substance joined with one of the side rings and the pocket element and has a ring-shaped or elliptical cross section in a section perpendicular to the longitudinal extension of the beam.

Cage of a roller bearing and method for producing such a cage

A flanged bearing ring comprising a flange part joined to a ring part. The flange part is at least partly made of a fiber-reinforced matrix material, which is overmolded to the ring part. The flange part further comprises a first connection interface for enabling a component such as a vehicle wheel to be screwed or bolted to the flange part. The first connection interface comprises a plurality of bolt inserts which are embedded in the fiber-reinforced matrix material. At least one bolt insert is joined to the ring part by a continuous fiber tow that is wound around part of an outer surface of the bolt insert and of the ring part. Suitably, each bolt insert is joined to the ring part in this manner.

Bearing component with composite flange

A steering knuckle comprising a bearing connection point for connecting a bearing to the knuckle and comprising a further connection point for connecting the knuckle to a further component. The bearing connection point is formed by a first insert and the further connection point is formed by a second insert, which are joined by a composite body comprising a fiber-reinforced material that is overmolded to the first and second inserts. The bearing connection point and the further connection point are additionally joined by one or more continuous fiber tows that are wound around part of a radially outer surface of the first insert and of the second insert.

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Utrecht, Netherlands

Gilbert Peters