Reynolds Metals Company

Gilbert F Bourcier

John F Krzyston

Jack Lowdon

Larry C Venable

Philip E Smith

A method and apparatus for recovering metallic aluminum from furnace dross. The method includes reducing the particle size of the dross and passing the resulting dross particles over the surface of an inclined linear induction motor to separate the more conductive, aluminum-metal-containing particles from the less or non-conductive particles that contain little or no metallic aluminum. The linear induction motor provides an electromagnetic field that operates to levitate the conductive, aluminum-containing particles, while those particles that include little or no aluminum are not affected by the electromagnetic field. A flow splitter positioned at the lower end of the motor separates the conductive particles from the substantially non-conductive particles. Metallic aluminum recovery rates of about 55% and higher of the aluminum contained in the furnace dross have been achieved. The resulting product has been enriched by a factor of twelve times over that of the infeed material.

Recovery of aluminum from furnace dross

A method and an apparatus for separating shredded particles, for instance particles of used beverage cans, into respective fractions that contain greater amounts of one of a plurality of alloys from which the cans have been made. The method includes screening the shredded material to provide particles having a desired particle size, and gravimetrically separating the screened particles into a plurality of groups based upon the mass of the particles. The heaviest bulk density group of particles is selected for further processing and is first preferably passed through a flattening device to flatten the particles, which are then conveyed through a varying magnetic field provided by a linear induction motor so that the particles containing higher concentrations of higher conductivity alloys can be further separated from particles of alloys having lower electrical conductivities. The highest conductivity fraction that results includes a high concentration of can body alloy, which can then be recycled as scrap material for further processing into can body alloy material. The other fraction of material, depleted of the can body alloy, can be more readily used in the manufacture of new can end material.

Growing community of inventors

Midlothian, VA, United States of America

Gilbert F Bourcier