Danieli & C. Officine Meccaniche S.p.a.

Process Technology International, Inc.

Centro Automation Spa

Ferriere Nord S.p.a.

Dianeli & Co. Officine Meccaniche

Gianni Gensini

Milorad Pavlicevic

Alfredo Poloni

Angelico Della Negra

Giampietro Benedetti

Giovanni Coassin

Johannes Dratner

Peter Tishchenko

Romano Sellan

Daniele Merlino

Corrado De Cecco

Giuseppe Bordignon

Nuredin Kapaj

Ferruccio Della Vedova

Matteo Vittorio Losciale

Umberto Meroni

Domenico Wogler Ruzza

Dario Lestani

Giovanni Nigris

Sergio Gerussi

Val Shver

Riccardo Fragiacomo

Andrea Pittini

Luciano Morello

Ricardo Fragiacomo

A cooled roof for electric arc furnaces (,) or ladle furnaces (,). The roof being used as a covering element and including a cooling system comprising tubes fed with cooling fluid. The roof including at least a central aperture (,) for the positioning and movement of the electrodes (,) and at least a peripheral aperture (,) for the aspiration and discharge of fumes. The aperture (,) being connected to intake systems. The roof including two single-block cooling structures, inner (,) and outer (,), consisting of respective bent tubes (,) developing according to adjacent and superimposed rings or spirals. The inner (,) and outer (,) cooling structures being associated with one another at least in correspondence with the respective bases facing towards the inside of the furnace (,). Between the inner cooling structure (,) and the outer cooling structure (,) there being defined an annular interspace (,) in which the fumes circulate in an annular direction and slow down. The annular interspace (,) communicating with the peripheral aperture. The inner cooling structure (,) including fume-transit interstices connecting the inside of the furnace (,) with the annular interspace (,).

Cooled roof for electric arc furnaces and ladle furnaces

Cooled basket for steel plants

Controlled current feed device for electric arc furnace employed to melt metals, wherein the feed line comprises at least a medium tension bar (13), a feed control device and a transformer (17) serving the furnace, the feed control device (16) being arranged between the medium tension bar (13) and the transformer of the furnace (17) and comprising a mutual inductor (19) consisting of a primary coil (19a) and a secondary (19b) coil, the primary coil (19a) being arranged in serial connection on the feed line (10) and the secondary coil (19b) being connected to at least a re-phasing filter (20) comprising at least a condenser (22).

Controlled current feed device for electric arc furnace

Method to load scrap for electric arc furnace and relative system

System to load pre-heated scrap by means of baskets for electric arc

Tapping method for molten metal from containers (13) including at the lower part a tapping channel (14) associated at the end part with a discharge hole (15) substantially vertical or sub-vertical, the discharge hole (15) being associated at the lower part with a sliding interception device (19), wherein the tapping channel (14) comprises, associated with the walls, an electromagnetic device (17) with spirals (18) and a system for cooling the walls, wherein, during the end-of-tapping step of the liquid metal the sliding interception device (19) is activated by closing the discharge hole (15) and allowing the metal in the tapping channel (14) to solidify so as to form at least a layer which lines both the tapping channel (14) and the discharge hole (15) filling it completely, and that during the start-of-tapping step the sliding interception device (19) is activated by leaving the discharge hole (15) free and the metal which is blocking the discharge hole (15) is melted by means of the electromagnetic device (17) by varying the characteristics of the current flow. Tapping device which achieves the method as described above and comprising means (38) to feed the electromagnetic device (17) with electric current as a function of the steps of melting and tapping, the sliding interception device (19) comprising a first part (23a) with a high resistance to heat shock, corrosion and erosion and a second part (23b), positioned adjacent to the first part (23a), with high heat conductivity.

Tapping method for electric arc furnaces, ladle furnaces or tundishes

Method to manage an insulated cooling bed placed downstream of at least one continuous casting machine with one or more feeder ways (12a, 12b, 12c, 12d) and upstream of an outlet rollerway (20) associated with a reheating and temperature-equalisation furnace (15) serving a rolling mill (16), the cooling bed (11) comprising at the inlet a first bridge crane transfer (21a) to load the billets (13) from the feeder ways (12a, 12b, 12c, 12d) and cooperating at the outlet with a bench (14) to collect the billets (13), wherein the first bridge crane transfer (21a) removes the billets (13) from one rollerway (12) or the other and lays them gradually onto the cooling bed (11) insulated at least at the lower part, a second bridge crane transfer (21b) removes the billets (13) from one or another rollerway (12) or from the cooling bed (11) and lays the billets (13) on the outlet rollerway (20) or on the collection bench (14), the billets (13) being made to advance on the cooling bed (11) rotating on their axis. Cooling bed placed between at least a continuous casting machine and a rolling mill (16), including upstream one or more feeder rollerways (12) and downstream an outlet rollerway (20) associated with a bench (14) to collect cold billets and with a reheating and temperature-equalisation furnace (15), the bed comprising positioning seatings (19) for the billets (13) and a first bridge crane transfer (21a), the cooling bed (11) including at least at the lower part an insulated containing structure (18) and comprising a second bridge crane transfer (21b) which is driven autonomously and independently in relation to the first bridge crane transfer (21a), the second bridge crane transfer (21b) being functionally associated at least with the feeder rollerways (12), the positioning seatings (19) for the billets (13) and the outlet rollerway (20).

Method to manage an insulated cooling bed and relative insulated cooling

Adapter device for composite electrodes having an auxiliary reactance function on electric arc furnaces, the furnace being able to be of a type fed with direct current or alternating current and comprising at least one secondary supply circuit which connects a transformer (13) to one or more electrode-holder arms (16), the adapter comprising a hollow cylindrical metallic body (21) associated with the relative electrode-holder arm (16) and directed towards the inside of the furnace, the metallic body (21) being connected at its lower end to a graphite segment (24), directed towards the bath of molten metal, at least part of the the adapter (20) including a conductive portion (30) which is made of a highly conductive material and is solidly associated with the metallic body (21) and is dimensioned according to the desired value of overall reactance of the secondary circuit of the furnace.

Adapter device for composite electrodes with an auxiliary reactance

Cooling system for cathodes, or electrodes, (11) in Direct Current electric arc furnaces, the cathodes (11) comprising a lower consumable graphite part (11a), from which the electric arc is sparked, associated at the upper part with a hollow metallic part (11b) by means of a joint (13), inside the metallic part (11b) there being included a closed cooling circuit (19) with water or other similar cooling fluid, defining an area of evaporation (17) arranged substantially in cooperation with the lower end of the metallic part (11b) and an area of condensation (18) arranged in cooperation with a desired upper area of the metallic part (11b), the area of condensation (18) cooperating with a heat exchanger (15) associated with the outer wall of the metallic part (11b), there also being included an ascending channel (14) for the steam (19a) from the evaporation area (17) to the area of condensation (18) and at least a descending channel (16) whereby the condensation descends, under force of gravity, from the area of condensation (18) to the area of evaporation (17), the descending channel (14) and ascending channel (16) communicating with each other in correspondence with the area of evaporation (17) and the area of condensation (18), the descending channel (16) corresponding with the inner wall of the metallic part (11b) and having an inferior section than the section of the ascending channel (14).

Cooling system for cathodes in direct current electric arc furnaces

System for connection of pneumatic and/or hydraulic hoses (11) on composite electrodes (12) for arc furnaces, the electrodes (12) comprising, at least one hollow adapter (13) associated at their lower part with a replaceable graphite element (14), the electrode (12) cooperating with an electrode-holder arm (15) and being displaceable axially in relation to that electrode-holder arm (15), the hoses (11) being associated at one end with a first connection assembly (18a) associated with a support (17), the adapter (13) including a solidly attached second connection assembly (18b) mating functionally with the first connection assembly (18a), the first (18a) and second (18b) connection assemblies comprising mating connecting elements (19a, 19b) equipped with elements to interrupt the flow of the fluid which can be temporally actuated, the a support (17) associated with the first connection assembly (18a) having a first inactive position temporally solid with the electrode-holder arm (15) and a second working position released from the electrode-holder arm (15) and temporally solid with the second connection assembly (18b) associated with the adapter (13), the transition from the first inactive position to the second working position of the support (17) taking place according to the position of the electrode (12) in a defined position of engagement/disengagement.

Automatic system for connection of pneumatic and hydraulic hoses on a

Device to support and swing the hearth in an electric furnace, whether it be the type operating on direct or alternate current, the furnace being able to be of the channel type, EBT with the hearth lowered or not, OBT or other type, the hearth (11) cooperating at the upper part with a cooled side wall (12) having a closure system (14) which can be temporally associated, the hearth (11) being supported by a platform (18), the device comprising a plurality of lifting cylinders (19, 119) associated at the lower part with the platform (18) and at least a translation and/or oscillation actuator (20, 120; 32) associated at the side of the platform (18), the lifting (19, 119) and translation (20, 120; 32) cylinders being able to be driven independently and in a correlated manner so as to obtain on the hearth (11) desired movements of lifting, translation, swinging, oscillation or a combination of such movements.

Device to support and swing the hearth in an electric furnace

Melting method for an electric arc furnace with alternative sources of energy for the melting of iron-based alloys, the electric furnace (10) including tuyeres (13) positioned on the bottom to deliver oxygen, at least one tuyere (15) to deliver coal dust which works in the area of contact between the bath of molten metal (16) and the layer of slag (22), at least one supersonic lance (12) cooperating with a lance (29) to deliver coal dust, these lances (12, 29) having a working position (12c, 29c) in which the supersonic lance (12) is positioned in close proximity to the surface of the molten metal (16) and the lance (29) to deliver coal dust is positioned in the vicinity of the surface of the layer of slag (22), and a plurality of burners (28) positioned on the cooled sidewalls (31) of the furnace (10) and delivering oxygen-based gases and combustible substances, whereby at least two first burners (28) work with the action of one burner supporting the action of the next one, the furnace (10) being charged with one or more charges which provide for a first step of start-up of the melting and a second step of melting, a refining step and a tapping step being included, in which method in the first step of start-up of the melting at least one second burner (28e) collaborates in freeing quickly the path of introduction of the supersonic lance (12) and of the lance (29) to deliver coal dust.

Melting method for an electric ARC furnace with alternative sources of

Cooling device with panels for arc electric furnaces, which is used in an electric melting furnace in cooperation with the vertical sidewall placed above the lower shell (11) of the furnace, the furnace comprising in its lower part one lower shell (11) to contain a bath (12) of melting metal and an upper shell defined by a plurality of panels (16) comprising a plurality of cooling tubes (17), the lower shell (11) including at its outer part a metallic containing element (15), the inner refractory having an upper edge (19) located substantially at the level of the upper edge of the layer of slag (14) contained above the bath (12) of melting metal, each panel (16) including an outer layer (116) and at least an inner layer (22) of cooling tubes (17), the layers (116, 22) developing vertically along the vertical side wall of the furnace above the refractory edge of the lower shell (11) and being separated by an interspace (23).

Cooling device with panels for electric arc furnaces

Method and continuous casting line for the continuous casting advantageously, but not only, of long products such as billets or blooms, whereby the solidification of the cast product (16) is completed at a position downstream of the outlet of the mould (13) and whereby the cast product (16) leaving a continuous casting machine (11) curving at a speed of at least 4 mts/min. is transferred into the horizontal segment with at least 12% of the section constituted by the liquid core without being sheared to size, the liquid core being solidified just before the cast product (16) is fed to a temperature-maintaining and pre-heating system and is then fed to a temperature-equalisation and fast-heating system and is fed lastly to a rolling train without any discontinuity and/or interruptions of the process, the preset casting speed bring at least higher than the critical speed of the rollers of the rolling train (18), and there being at least a stage, between the temperature-equalisation and fast heating system, where the core of the cast product (16) is tempered by the propagation of the surface heat, the temperature of the core and the surface of the cast product (16) being made uniform and homogeneous.

Method for the continuous casting of long products and relative

Crystalliser and method to control the deformations of the sidewalls of a crystalliser (11) for the continuous casting of billets/blooms/slabs (24), which is associated with a mould (10) and cooperates externally with a box-shaped structure (13) creating a cooling chamber (14), in which a cooling fluid circulates, and cooperates internally with the skin of the billets/blooms/slabs (24) being formed, the cooling chamber (14) containing an intermediate wall (20) creating a circulation channel (21) in cooperation with the outer surface of the sidewall (12) of the crystalliser (11), at least one upper zone (37) being included in cooperation at least with the vicinity of the meniscus and with the portion below the meniscus (27) of liquid metal, a lower zone (38) being also included and beginning in the vicinity of the zone of separation of the forming skin from the inner surface of the sidewall (12) of the crystalliser (11) and extending towards the outlet of the crystalliser (11), the pressure of the cooling fluid in the lower zone (38) of the crystalliser (11) being a function of the desired value (g1) of an air interspace (36) between the sidewall (12) of the crystalliser (11) and the skin of the forming billet/bloom/slab (24), this desired value of air interspace (36) tending towards a zero value.

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Buia, Italy

Gianni Gensini