Pentair Water Pool and Spa, Inc.

Danfoss Power Electronics A/s

Danfoss Low Power Drives

Danfoss Drives A/s

Danfoss Low Power Drives, a Division of Danfoss Drives A/s

Danfoss Low Power Drives, a Division of Danfoss Drive A/s

Danfoss Low Power Drives A/s

Gert Kjaer

Lars Hoffmann Berthelsen

Robert W Stiles, Jr

Florin Lungeanu

Peter Westermann-Rasmussen

Ronald B Robol

Arne Fink Hansen

Christopher Ryan Yahnker

Einar Kjartan Runarsson

Kevin Murphy

Daniel J Hruby

Nils-Ole Harvest

Everett Franklin Cox

Donald Steen

Robert W Stiles

Alberto Morando

Walter Woodcock, Jr

Walter J Woodcock

Peter Westermann Rasmussen

John Gary Bulluck

Robert Stiles

John Gary Bullock

Niles Ole Harvest

Las Hoffman Berthelsen

Nils Ole Harvest

Embodiments of the invention provide a pumping system for at least one aquatic application. The pumping system includes a pump, a motor coupled to the pump, and a controller in communication with the motor. The controller is configured to store a timeout time value. The controller is also configured to initiate a pump priming process and subsequently initiate a timeout counter to begin counting a counter time value. The controller is configured to initiate a timeout interrupt routine that interrupts the pump priming process when the counter time value exceeds the timeout time value. The timeout interrupt routine includes shutting down the motor.

Priming protection

A pumping system for moving water of a swimming pool includes a water pump, a variable speed motor, and a filter arrangement in fluid communication with the pump. The pumping system can also include means for determining a load value indicative of an unclogged filter that permits movement of water through the filter arrangement, means for determining a load value indicative of a clogged filter that inhibits movement of water through the filter arrangement, and means for determining a performance value of the pumping system. The pumping system also includes means for determining a relative loading value of the filter arrangement, means for displaying the relative loading value, and means for controlling the motor in response to the relative loading value. In one example, the load values and performance value can include flow pressure values. A method of moving water of a swimming pool is also disclosed.

Filter loading

Embodiments of the invention provide a pumping system for at least one aquatic application. The pumping system includes a pump, a motor coupled to the pump, and a controller in communication with the motor. The controller receives input of a performance value that is determined utilizing information from operation of the motor and compares the performance value to a reference value. The controller also is configured to prime and run the pump when the performance value equals the first reference value and to continue to do so until the performance value equals a second reference value. Alternatively, the controller receives user input of an amount of time the system can take to attempt to successfully prime the pump and is configured to operate the motor at maximum speed until the amount of time elapses.

In accordance with one aspect, the present disclosure provides for systems and methods for controlling a pumping system for at least one aquatic application. The pumping system can include a pump, a motor coupled to the pump, an interface associated with the pump designed to receive input instructions from a user, and a controller in communication with the motor. The controller determines a blockage condition based on a power consumption value of the motor, and can further include an auto-restart function that is designed to allow the pump to automatically restart after detection of the blockage.

Anti-entrapment and anti-deadhead function

A pumping system for at least one aquatic application includes a motor coupled to a pump and a controller in communication with the motor. The controller is adapted to determine a first motor speed of the motor, determine a reference power consumption using a reference flow rate and a curve of speed versus power consumption for the reference flow rate, and generate a difference value between the reference power consumption and a present power consumption. The controller drives the motor to reach a steady state condition at a second motor speed based on the difference value.

Flow control

A pumping system for at least one aquatic application comprises a motor coupled to a pump and a controller in communication with the motor. The controller may be adapted to determine a first motor speed, determine a present flow rate using curves of speed versus flow rate for discrete power consumptions, generate a difference value between the present flow rate and a reference flow rate, and/or drive the motor at a second motor speed based on the difference value until reaching a steady state condition.

A pumping system includes a pump for moving water. In one aspect, this is in connection with performance of an operation. The system includes a variable speed motor operatively connected to drive the pump. A value indicative of flow rate of water is determined and the motor is controlled to adjust the flow rate indicative value toward a constant. A value indicative of flow pressure is determined and the motor is controlled to adjust the flow pressure indicative value toward a constant. A selection is made between flow rate control and flow pressure control. In another aspect, the pump is controlled to perform a first operation, and is operated to perform a second water operation. Control of operation of the pump to perform the first water operation is altered in response to operation of the pump to perform the second operation.

Control algorithm of variable speed pumping system

In accordance with one aspect, the present invention provides a pumping system for at least one aquatic application. The pumping system includes a pump, a motor coupled to the pump, an interface associated with the pump designed to receive input instructions from a user, and a controller in communication with the motor. The controller determines a blockage condition based on a power consumption value of the motor, and further includes an auto-restart function that is designed to allow the pump to automatically restart after detection of the blockage.

Anti-entrapment and anti-dead head function

Embodiments of the invention provide a pumping system for at least one aquatic application. The pumping system includes a pump, a motor coupled to the pump, and a controller in communication with the motor. The controller determines a first motor speed, obtains a reference flow rate, determines a present flow rate, and determines a present power consumption. The controller calculates a difference value between the reference flow rate and the present flow rate, and uses at least one of integral, proportional, and derivative control to generate a second motor speed based on the difference value. The controller attempts to drive the motor at the second motor speed until reaching a steady state condition.

Embodiments of the invention provide a system including a pump, a motor, and a controller. The controller establishes a baseline value of power consumption during a deadhead condition, increases a counter when a current value decreases below the baseline value, and determines a deadhead condition when the counter exceeds a limit. The controller also compares a current value to an immediately previous power consumption value to determine an entrapment condition indicated by a sudden decrease in power consumption.

Embodiments of the invention provide a pumping system for at least one aquatic application. The pumping system includes a pump, a motor coupled to the pump, and a controller in communication with the motor. The controller determines an actual power consumption of the motor and compares the actual power consumption to a reference power consumption. The controller also determines that the pump is in an unprimed condition if the actual power consumption is less than the reference power consumption and that the pump is in a primed condition if the actual power consumption is at least equal to the reference power consumption.

Growing community of inventors

Soenderborg, Denmark

Gert Kjaer