Ellwood National Investment Corp.

Gerhard Epp

Manas P Shirgaokar

Brian C Taylor

Erik J Soderstrom

Roger L Garrett

An embodiment includes a method for net shape forging of a large rotor shaft that includes a reduced central cylindrical section and integrally forged segments along the longitudinal length thereof. In an embodiment, the net shaped forging is produced by sequentially pressing the work piece such that a near net shaped forging of the machined work piece is produced, including upset geometries such as eccentric or concentric disks. This permits a reduction in waste material (e.g., due to the machining process) and improves the strength of the upset geometries. Other aspects are described and claimed.

Net shaped forgings for power generation/transfer shafts

An embodiment includes a method for net shape forging of a manifold block, comprising: starting with a single bar having a first cross-sectional area, placing a work piece area of the single bar in a die; and upsetting, via longitudinal movement of the single bar, the work piece area of the single bar in the die, wherein the single bar is pressed into the die to reduce its length; whereby the work piece area of the single bar is displaced to an increased cross-sectional area as compared to the first cross-sectional area. Other aspects are described and claimed.

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Canfield, OH, United States of America

Gerhard Epp