Inpro Innovationsgesellschaft Fur Fortgeschrittene Produktionssysteme in Der Fahrzeugindustrie Mbh

Gerd Eßer

Michael Minkow

Olaf Hoyer

Matthias Schulenburg

The present invention relates to a method for producing a plastic-metal hybrid component, in which, in order to improve the adhesion of a metal surface, provided with a corrosion protection layer, of a base body made from metal and at least one plastic component, the corrosion protection layer of the metal surface of the base body is provided with a surface structure having undercuts. In order to avoid damage to the corrosion protection layer a filler material that binds well with the corrosion protection layer is applied on the corrosion protection layer in a specific and limited manner, in the form of successive, preferably metal elements having geometrically determined and/or geometrically indeterminate shape, via relative movement with respect to same. The elements of the filler material applied to the corrosion protection layer are each melted, for example by means of a laser, and welded on the corrosion protection layer, producing the surface structure, having the undercuts, of the corrosion protection layer of the metal surface of the base body. In a subsequent direct spraying process, the undercuts of the surface structure are at least partially filled with a thermoplastic plastic component in such a way that the latter engages in the undercuts, forming the plastic-metal hybrid component.

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Kleinmachnow, Germany

Gerd Eßer