Texaco Inc.

Gerald V Nelson

Govanon Nongbri

Roy E Pratt

Charles A Ganster

Pei-Shing E Dai

David E Sherwood, Jr

Lee K Gilmer

Charles H Schrader

Kenneth D Miller

Kenneth Roy Comey, Iii

Mary E Callaghan

Paul H Lewis

Scott M Sayles

Glenn A Clausen

MIchael P Bellinger

William B Livingston

David E Self

Douglas J Youngblood

Stanley M Farabee

A safety apparatus has been found for recovering an airborne hydrogen fluoride release in a hydrocarbon alkylation process. The safety apparatus comprising containment baffles and hydrogen fluoride detectors. Hydrogen fluoride detectors activate water flood means which discharge into the containment baffles. The water flood containing essentially all of the hydrogen fluoride release is recovered for disposal. Recoveries of 90 wt % have been demonstrated.

Environmental safety apparatus for airborne hydrogen fluoride recovery and method

A method of regulating the concentration of onium in a liquid onium poly(hydrogen fluoride) composition utilized in a hydrogen fluoride catalyzed alkylation reaction for a given level of total airborne hydrogen fluoride is disclosed. Also disclosed is a method of regulating the concentration of onium in the liquid onium poly(hydrogen fluoride) composition for a given level of RON. In one embodiment, the liquid onium poly(hydrogen fluoride composition is a mixture including pyridine and anhydrous hydrogen fluoride so as to give a pyridine poly(hydrogen fluoride) composition that is useful as a catalyst in the hydrogen fluoride catalyzed alkylation reaction.

Method for optimizing hydrogen fluoride alxylation and increasing

Heavy hydrocarbons are hydrotreated to increase content of components boiling below 1000.degree. F. by contact with Group VIII non-noble metal oxide and Group VI-B metal oxide on alumina having a Total Surface Area of 150-240 m.sup.2 /g, a Total Pore Volume, (TPV) of 0.7-0.98, and a Pore Diameter Distribution whereby .ltoreq.20% of the TPV is present as primary micropores of diameter .ltoreq.100 .ANG., at least about 34% of TPV is present as secondary micropores of diameter of about 100 .ANG.-200 .ANG., and about 26%-46% of the TPV is present as mesopores of diameter .gtoreq.200 .ANG..

Catalyst with specified pore size distribution

An improvement has been discovered in an ebullated bed process. A residual hydrocarbon oil feedstock is hydrocracked to yield a product oil. The amount of sediment in the product oil is controlled by adjusting hydrogen partial pressure according to an algorithm. A change in temperature and residence time is avoided.

Ebullated bed process

Heavy hydrocarbons are hydrotreated to increase content of components boiling below 1000.degree. F. by contact with Group VIII non-noble metal oxide and Group VIB metal oxide on alumina having a Total Surface Area of 175-220 m.sup.2 /g, a Total Pore Volume (TPV) of 0.6-0.8, and a Pore Diameter Distribution whereby .ltoreq.33% of the TPV is present as primary micropores of diameter .ltoreq.100 .ANG., at least about 41% of TPV is present as secondary micropores of diameter of about 100 .ANG.-200 .ANG., and about 16%-26% of the TPV is present as mesopores of diameter .gtoreq.200 .ANG.. Phosphorus containing compounds are avoided during catalyst preparation.

Catalyst for residual conversion demonstrating reduced toluene insolubles

Heavy hydrocarbons are hydrotreated to increase content of components boiling below 1000.degree. F. by contact with Group VIII non-noble metal oxide and Group VI-B metal oxide on alumina having a Total Surface Area of 150-240 m.sup.2 /g, a Total Pore Volume, (TPV) of 0.7-0.98, and a Pore Diameter Distribution whereby .ltoreq.20% of the TPV is present as primary micropores of diameter .ltoreq.100 .ANG., at least about 34% of TPV is present as secondary micropores of diameter of about 100 .ANG.-200 .ANG., and about 26%-46% of the TPV is present as mesopores of diameter &gt;200 .ANG..

Hydroconversion process employing catalyst with specified pore size

Heavy oils may be hydrotreated in the presence of a porous alumina support bearing metals of Group VIII and VI-B and optionally phosphorus, the catalyst having a Total Surface Area of 165-230 m.sup.2 /g, a Total Pore Volume of 0.5-0.8 cc.g, and a Pore Diameter Distribution whereby less than about 5% the Total Pore Volume is present as primary micropores of diameter less than 80 .ANG., and secondary micropores of diameter of +20 .ANG. of a Pore Mode of 100-135 .ANG. are present in amount of at least about 65% of the micropore volume having pores with diameter less than 250 .ANG., and 22-29% of the Total Pore Volume is present as macropores of diameter &gt;250 .ANG.. The process of the instant invention is particularly effective in achieving desired levels of hydrodemetallation, hydrodesulfurization, and hydrocracking of asphaltenes in the fraction of hydrotreated/hydrocracked petroleum resid product having a boiling point greater than 1000.degree. F.

Hydroconversion catalyst with specified pore size distribution

Heavy oils may be hydrotreated in the presence of a porous alumina support bearing metals of Group VIII and VI-B and optionally phosphorus, the catalyst having a Total Surface Area of 165-230 m.sup.2 /g, a Total Pore Volume of 0.5-0.8 cc.g, and a Pore Diameter Distribution whereby less than about 5% of the Total Pore Volume is present as primary micropores of diameter less than 80.ANG., and secondary micropores of diameter of .+-.20.ANG. of a Pore Mode of 100-135.ANG. are present in amount of at least about 65% of the micropore volume having pores with diameter less than 250.ANG., and 22-29% of the Total Pore Volume is present as macropores of diameter &gt;250.ANG.. The process of the instant invention is particularly effective in achieving desired levels of hydrodemetallation, hydrodesulfurization, and hydrocracking of asphaltenes in the fraction of hydrotreated/hydrocracked petroleum resid product having a boiling point greater than 1000.degree. F.

An improved method of controlling catalyst inventory in the reactor of an ebullated bed process has been discovered. Pressure differentials are measured to calculate a catalyst inventory characterization factor. This factor is calculated by means of a new algorithm. Aged catalyst is withdrawn and fresh catalyst added in an amount to reestablish the value of the factor. The catalyst to oil ratio is maintained despite changes in bed ebullation, gas and liquid holdups, oil residence time and conversion.

Catalyst inventory control in an ebullated bed process

In an ebullated bed process, it has been found that in switching from one sediment yielding feedstock to a second sediment yielding feedstock that the transient sediment concentration has caused unit shutdowns with lost production. A method has been found which avoids these high transient sediment concentrations. Fresh addition is substituted for regenerated catalyst addition until the average carbon on catalyst in the bed drops to 22 wt% basis carbon free catalyst. Second feedstock is added incrementally and sediment in the product analyzed. After full second feedstock rate is achieved, first feedstock is reduced incrementally with sediment analysis. Higher unit utilization is achieved with the corresponding increased yearly production.

Method for controlling sedimentation in an ebulated bed process

In a two stage catalytic cracking process a heavy cycle gas oil fraction (HCGO) nominal boiling range 600.degree. F. to 1050.degree. F., API gravity of -10.degree. to +10.degree. and 65 to 95 vol % aromatics is recycled to extinction between an ebullated bed hydrocracking zone and fluidized catalytic cracking zone to yield a liquid fuel and lighter boiling range fraction as the light fraction from each zone. The catalyst in the fluidized catalytic cracking zone is maintained at a micro activity 68 to 72 while cracking a virgin gas oil to HCGO. HCGO is then mixed with vacuum residuum and hydrocracked in an ebullated bed reactor. The mid range fraction is recycled to the fluidized catalytic cracking zone. The 1000.degree. F..sup.+ fraction is blended with a fuel oil.

Two catalyst stage hydrocarbon cracking process

A method for separating straight chain hydrocarbons from a hydrocarbon fraction having straight chain hydrocarbons, nonstraight chain hydrocarbons, and a sulfur compound, includes the steps of contacting the hydrocarbon fraction with a 5A zeolite having crystals of an average size larger than about 700 angstroms which selectively absorbs the straight chain hydrocarbons to the substantial exclusion of the nonstraight chain hydrocarbons and sulfur compound. Large zeolite crystals are found to have a much longer useful life in this separation method than zeolite crystals having an average size of less than about 700 angstroms as measured along one edge of the zeolite crystal. The hydrocarbon fraction has more than about 800 wppm total sulfur including more than about 15 wppm mercaptan.

Method for separating straight chain hydrocarbons using zeolites having

A control system controls the temperature of gas oil being charged to a reactor in a hydrotreating unit. The control system includes a heater which heats the gas oil in accordance with a control signal corresponding to a desired temperature. A gravity analyzer senses the API gravity of the gas oil and provides a corresponding signal. A sulfur analyzer senses the sulfur content of the gas oil and provides a representative signal. A boiling point analyzer senses the 50% boiling point temperature, the initial boiling point temperature and the end point temperature of the gas oil and provides corresponding signals. A flow rate sensor provides a signal corresponding to the flow rate of the gas oil entering the heater. A control signal circuit provides the control signal to the heater in accordance with the signals from the gravity analyzer, the sulfur analyzer, the boiling point analyzer and the flow rate sensor.

Feedstock temperature control system

A control system controls the temperature of naphtha being charged to a reactor in a hydrotreating unit. The control system includes a heater which heats the naphtha in accordance with a control signal corresponding to a desired temperature. A gravity analyzer senses the API gravity of the naphtha and provides a corresponding signal. A sulfur analyzer senses the sulfur content of the naphtha and provides a representative signal. A boiling point analyzer senses the 50% boiling point temperature, the initial boiling point temperature and the end point temperature of the naphtha and provides corresponding signals. A flow rate sensor provides a signal corresponding to the flow rate of the naphtha entering the heater. A control signal circuit provides the control signal to the heater in accordance with the signals from the gravity analyzer, the sulfur analyzer, the boiling point analyzer and the flow rate sensor.

A control system controls the temperature of kerosine/diesel fuel being charged to a reactor in a hydro-treating unit. The control system includes a heater which heats the kerosine/diesel fuel in accordance with a control signal corresponding to a desired temperature. A gravity analyzer senses the API gravity of the kerosine/diesel fuel and provides a corresponding signal. A sulfur analyzer senses the sulfur content of the kerosine/diesel and provides a representative signal. A boiling point analyzer senses the 50% boiling point temperature, the initial boiling point temperature and the end point temperature of the kerosine/diesel fuel and provides corresponding signals. A flow rate sensor provides a signal corresponding to the flow rate of the kerosine/diesel fuel entering the heater. A control signal circuit provides the control signal to the heater in accordance with the signals from the gravity analyzer, the sulfur analyzer, the boiling point analyzer and the flow rate sensor.

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Nederland, TX, United States of America

Gerald V Nelson