Gillette Canada Inc

Gillette Canada Company

The Gillette Company

Gerald S Szczech

Jeffrey S Meessmann

Larry J Oliphant

Patrick J Hanley

Sean G Gilligan

Dermot T Freeman

William A Bredall

Mark Edward McConnell

Declan Connolly

Kenneth Bradley Wilson

Michael Frank Fryauf

Jeffrey S Lewenczuk

Jeffrey S Messmann

Michael F Fryauf

Mark Mcconnell

An apparatus for manufacturing toothbrushes is provided that includes a molding unit for substantially simultaneously molding toothbrush bodies, an element that removes toothbrush bodies from the molding unit, a tufter for securing tufts of bristles to toothbrush bodies to form toothbrushes, and a transport for automatically moving toothbrush bodies from the removal element to the tufter. A process for forming toothbrushes is also disclosed.

Automated process and apparatus for substantially simultaneously forming multiple articles having different properties

An apparatus is provided that includes a mold that includes a first cavity defining a toothbrush body, a first injection unit in fluid communication with the first cavity and a second cavity, and a second injection unit also in fluid communication with the first cavity. An apparatus is also provided that includes a mold that includes a first cavity defining a toothbrush body, a second cavity defining a toothbrush body, where the first cavity and the second cavity define substantially identical toothbrush bodies, a first injection unit in fluid communication with the first cavity and a second injection unit incapable of being in fluid communication with the second cavity.

Apparatus for substantially simultaneously forming multiple articles having different properties

An oral brush includes a) a body that includes a polymer composition that includes polypropylene and has a melt flow rate of at least about 10 g/10 min, and b) bristles extending from the body.

Polypropylene brush body

A method for making an oral brush body using an injection molding apparatus includes injecting polymer into a mold cavity at a pressure no greater than about 250 psi and in an amount sufficient to fill the cavity. The injection molding apparatus includes a mold that includes a cavity defining at least a portion of an oral brush body, and an injection unit in communication with the cavity and capable of injecting a polymer into the mold cavity at a pressure no greater than about 250 psi and in an amount sufficient to fill the cavity.

Injection molding of oral brush bodies

The composite brush mold includes a) a metallic component that includes a pattern of holes extending from a first surface of the metallic component to a second surface of the metallic component, the holes being configured to receive tufts that include at least one bristle, and b) a plastic component that includes a pattern of fingers that correspond to the pattern of holes, the fingers extending into the holes to form end walls.

Brush tufting

The composite brush mold includes a) a first component that includes a pattern of holes extending from a first surface of the first component to a second surface of the first component, the holes being configured to receive tufts that include at least one bristle, and b) a second component that includes a pattern of fingers that correspond to the pattern of holes, the fingers extending into the holes to form end walls.

A toothbrush has an elongated handle with bristles disposed at one end extending outwardly from one surface of the handle. The handle is formed of a semi-rigid plastic material having a pair of flanges disposed on the surface opposite that of the bristles for controlling the flexure at various points along the handle length and a softer material is formed onto that portion of the handle containing the flanges to provide a soft grip for the user.

Brush handle

A process for manufacturing a continuous dental floss brush comprising alternating portions of thread sections which do not stretch significantly under tension and brush sections which stretch under slight tension, includes the step of coating at least the thread sections of a reverse twisted high tenacity nylon yarn with a solution of polymer in a volatile solvent, the polymer being selected from the group consisting of nylon, polyurethane and mixtures thereof. The thread sections of the yarn are thereafter heated to vaporize solvent therefrom while the yarn is maintained under a tension of from 0.15 to 1N. In the humidifier assembly, having a housing which defines a humidifier zone, the brush sections of the yarn are exposed to a mixture of steam and gas, the steam and gas mixture having a temperature of from 130.degree. C. and a water vapor content of 65% (v/v), while the yarn is under a tension of approximately zero until the brush sections of the yarn have regained at least 100 percent of the diameter of the uncoated, relaxed yarn. Finally the brush sections of the yarn are heated to remove solvent therefrom while the yarn is under a tension of approximately zero to form a floss brush product. As the yarn passes through the humidifier zone, the tension on the yarn is controlled to take account of changes in its length.

Floss yarn bulking assembly and method

A process for manufacturing a continuous dental floss brush comprising alternating portions of thread sections which do not stretch significantly under tension and brush sections which stretch under slight tension, includes the step of coating at least the thread sections of a reverse twisted high tenacity nylon yarn with a solution of polymer in a volatile solvent, the polymer being selected from nylon, polyurethane and mixtures thereof. The thread sections of the yarn are thereafter heated to vaporize solvent therefrom while the yarn is maintained under a tension of from 0.15 to 1N. In the humidifier assembly, having a housing which defines a humidifier zone, the brush sections of the yarn are exposed to a mixture of steam and gas, the steam and gas mixture having a temperature of from 130.degree. C. and a water vapor content of 65%(v/v), while the yarn is under a tension of approximately zero until the brush sections of the yarn have regained at least 100 percent of the diameter of the uncoated, relaxed yarn. Finally the brush sections of the yarn are heated to remove solvent therefrom while the yarn is under a tension of approximately zero to form a floss brush product. As the yarn passes through the humidifier zone, the tension on the yarn is controlled to take account of changes in its length.

A continuous process for manufacturing a continuous floss brush comprises steps of first applying a polymer solution at a repeated preselected distance interval to a continuous length of floss yarn under tension and solidifying the polymer while the floss yarn is under tension to produce a continuous floss product of yarn sections which stretch under slight tension separated by thread sections which do not significantly stretch under tension. The floss yarn is treated to expand the yarn sections to form brush sections. The passage of a predetermined number of segments comprising thread and brush portions is determined while the continuous floss brush is under substantially zero tension using a optical detector. Finally, a length of the continuous floss segments containing the predetermined number of segments comprising thread and brush portions is cut for packaging. Preferably, a dye marker is applied to at least a portion of the thread portion, whereby the accuracy of the optical detection of the thread portions of the continuous floss brush is increased. The yarn is a nylon yarn, and the yarn sections are expanded by treatment with heat and water vapor when under zero tension to yield a product with a highly expanded brush portion which is stretched under slight tension. The floss brush product comprises a continuous length of floss having segments comprising alternating portions of yarn sections which stretch under slight tension separated by thread sections which do not significantly stretch under tension, at least a portion of each thread section being preferably marked with a dye.

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Iowa City, IA, United States of America

Gerald S Szczech