International Business Machines Corporation

Gerald E Feigin

David D Yao

Stuart Bermon

Markus Ettl

Kaan Kudsi Katircioglu

Grace Y Lin

A computer implemented method provides accurate capacity planning for manufacturing environments comprising parallel, unrelated tools that can process the same operations at different rates and with preferences for the sequence in which those tools are selected to accommodate the workload. The method reliably determines precisely what are the gating tools among sets of parallel, unrelated tools in a complex manufacturing environment in which different tools can perform the same or similar sets of operations, generally at different rates. The primary, secondary, etc. tool groups in each cascade set are explicitly kept track of in order to enable the correct penalty function to be associated, in one implementation with the appropriate tool group, and in another implementation with the tool allocation variables. The end user may also interact with the input data through a Menu Program or through a Graphical User Interface (GUI) and modify the data for &ldquo;what-if&rdquo; analyses.

Method of allocating work in capacity planning

A method suitable for use in a physical distribution network. The method comprises the steps of using a distribution resource planning (DRP) logic for providing estimates of at least one of projected future on-hand inventory and replenishment requirements; and, incorporating within the DRP logic an uncertainty of future demand for estimating at least one of future replenishment requirements and inventory levels in the physical distribution network.

Method of estimating future replenishment requirements and inventory

A method for providing inventory optimization for levels of products in a complex supply chain network for multiple internal supplier or manufacturer locations and external distributor or retailer locations. The invention constructs a representative supply chain network model to indicate the flow of products between internal and external locations, it determines inventory levels and fill rates to meet the service level requirements, calculates a total inventory cost for all products in the network, and optimizes the fill rates based on estimated gradient information of the total inventory cost.

Method for providing inventory optimization

A computer implemented method provides accurate capacity planning for manufacturing environments comprising parallel, unrelated tools that can process the same operations at different rates and with preferences for the sequence in which those tools are selected to accommodate the workload. The method reliably determines precisely what are the gating tools among sets of parallel, unrelated tools in a complex manufacturing environment in which different tools can perform the same or similar sets of operations, generally at different rates. The primary, secondary, etc. tool groups in each cascade set are explicitly kept track of in order to enable the correct penalty function to be associated with the appropriate tool group. The end user may also interact with the input data through a Menu Program or through a Graphical User Interface (GUI) and modify the data for 'what-if' analyses.

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Scarborough, NY, United States of America

Gerald E Feigin