Trw Limited

Northrop Grumman Systems Corporation

George G Pinneo

Marijan D Grgas

Barry Ross Allen

Moshe Sergant

Kriss Allen Bennett

Carol D Eberhard

Daniel T Moriarty

Randall J DuPrey

A semiconductor laser diode array including a plurality of laser diode bars, each carried by a submount and forming a subassembly. Each subassembly is separated by a flexible or compliant electrically conductive spacer. All connections within the array are by way of a non-fluxed solder, that may be hard and/or soft, reflowed in a non-oxidizing atmosphere in a simple mechanical stack fixture to create nearly void-free solder joints with relatively high thermal integrity and electrical conductivity. Flexible electrically conductive spacers are disposed between the subassemblies to eliminate tensile stress on the laser diode bars while providing electrical conductivity between subassemblies. The subassemblies are carried by a thermally conductive dielectric substrate, allowing waste heat generated from the bars to be conducted to a cooling device. The invention eliminates known failure modes in interconnections, minimizing tensile strength on the diode arrays, and increasing the useful life of the array.

Low cost high integrity diode laser array

An X-ray collimator grid is formed within a wafer of monocrystalline silicon material by forming a plurality of spaced parallel elongate slots within a planar surface of a silicon crystal wafer, and forming slats of heavy metal in situs within each of said slots, including squeegeeing the heavy metal into the slots, from particles of heavy metal, each said slat gripping the walls of an associated slot.

Grid formed with silicon substrate

A durable, broad-band low insertion loss RF feedthrough is formed of a straight conductor (5) centrally supported by, hermetically sealed to and axially extending through the center of a strong, rigid, impervious ceramic disk (3). The ceramic disk is hermetically sealed, directly or indirectly, to the metal barrier (11) through which the feedthrough is to propagate RF energy. The new ferrule and ferrule-less ceramic metal RF feedthroughs avoid the use of glass, conventional in existing feedthroughs. The novel feedthrough serves as the principal element of a microwave microstrip line to waveguide transition.

Millimeter wave ceramic-metal feedthroughs

A hybrid package in which Kovar feedthroughs are friction welded to an aluminum housing. Friction welding produces a very strong weld joint which resists the thermal stresses induced between the aluminum housing and Kovar feedthroughs by the large difference in their coefficients of thermal expansion. Friction welding also produces a very small heat affected zone, while brazing, soldering and other types of welding produce large heat affected zones which can cause annealing problems. The aluminum package is easy to machine, light in weight and provides good heat dissipation for the hybrid microcircuits in the package.

Growing community of inventors

Manhattan Beach, CA, United States of America

George G Pinneo