Kistler Aerospace Corporation

George E Mueller

David B Cochran

Thomas C Taylor

Henry O Pohl

Richard H Kohrs

Thomas G Johnson

Steven C Knowles

Aaron Cohen

Gary Lai

Charles D Limerick

Richard A Bailey

Dale D Myers

Walter P Kistler

Adam P Bruckner

Terill L Burlison

Ryan M Curtis

Jason E Andrews

Chris McLain

Richard Warwick

Allan S Hill

Joseph W Cuzzupoli

Dean L Misterek

William B Duncan

An experiment system with six different re-entry experiment locations for testing high temperature re-entry materials, creating new thermal protection systems, proving innovative new concepts for spacecraft exterior surfaces and the incremental development of next generation aerospace materials. A commercial transportation system to and from orbit provides a 24-hour return cycle for the experiments on a surface actually re-entering the earth's atmosphere. Now using existing doors, hatches and other points on the reusable launch vehicle's exterior, the actual re-entry environment is experienced by test specimens with quick turn around for a wide variety of different re-entry temperatures ranges for broad testing and development purposes. The reusable launch vehicle launches, remains in orbit for 24 hours and returns to provide an actual test environment for the exterior experiment system.

System for use of external secondary payloads

A reusable module is affixed atop a reusable orbital vehicle (OV). Various configurations of the reusable module have identical external dimensions in the region of attachment to the OV to permit interchangeability. Different configurations can accommodate a variety of missions of different type and duration. A variety of cargo modules of different configurations allow cargo to be uplifted into orbit. In one embodiment, the cargo module is an unpressurized cargo module in which the cargo is exposed to the environment of space during the unloading process. The cargo module may also be a pressurized cargo module. In an alternative embodiment, the cargo module may include both a pressurized cargo module and unpressurized cargo module.

Reusable orbital vehicle with interchangeable cargo modules

An improved method for loading propellants into separate tanks on a reusable launch vehicle (RLV) uses three innovative methods. The liquid loading provides three liquid transfer methods, integrated and coordinated to provide less complicated loading and unloading operations, transfers, and cools and controls the liquids to provide a safe, cost effective solution to reusable vehicle tanking and de-tanking under commercial conditions. To insure the density of the propellant is maximized by cooling in a quick liquid loading environment, pre-cooling may be used.

Liquid loading techniques

An orbital experiment system with different internal experiment locations within a reusable launch vehicle making daylong delivery trips to space. The experiments get access to the attributes of low earth orbit, the reusable launch vehicle's power and other subsystems. The experimenter utilizes uniform experiment trays having a uniform connector for connection to an experiment management unit mounted on the orbital vehicle. The experiment management unit provides power and data from the orbital vehicle related to the operation of the orbital vehicle and permits an experiment check simulation prior to integration into the launch vehicle. The uniform size and connectivity requirements provide low cost options for the delivery of an experiment into space and the return of the experiment from space. A commercial transportation system to and from orbit delivers a primary payload and provides a 24-hour return cycle for the internal secondary experiments, which provide a quick confirmation of technical experiment exposure to space and quick re-flight opportunities.

Commercial experiment system in orbit

An active satellite dispenser is preferably attachable to a reusable launch vehicle for deployment of one or more satellites into one or more desired orbits. The active satellite dispenser includes a center mast that releasably receives the satellite(s), a liquid propellant rocket, and an orbital control system on an avionics pallet. In the preferred embodiment, a pressurized gas selectively pressurizes the propellant tanks (which may include fuel and oxidizer tanks), to provide propellant to the rocket. In operation, the launch vehicle releases the satellite dispenser in a first deployment orbit. The active dispenser rocket and orbital control system then transport the active dispenser and satellite(s) into the final deployment orbit. In the preferred embodiment the active dispenser can operate multiple times to place individual satellites in different orbits.

Active satellite dispenser for reusable launch vehicle

An orbital vehicle ( ) having a propulsion module ( ) and a logistics module ( ). The logistics module includes a generally cylindrical outer shell ( ) with first and second ends. An openable cover ( ) is coupled with the outer shell at the first end, thereby providing access to the interior of the logistics module. The second end is adapted to couple to the propulsion module. A cargo container ( ) is disposed generally within the outer shell, the cargo container including a berthing mechanism ( ) disposed to be accessible when the cover is opened. A retractable grapple fixture ( ) is provided on the logistics module, selectively positionable between an extended position and a retracted position. When the grapple fixture is in the extended position a grapple shaft ( ) can be accessed to secure the orbital vehicle. When the grapple fixture is retracted, it is enclosed within the orbital vehicle.

Logistics module system and method

An aerospace vehicle for delivering a payload into space includes a first stage and a second stage with a plurality of separation assemblies coupling the first stage to the second stage. At least one container charged with pressurized gas in fluid communication with the separation assemblies provides pressurized gas to the separation assemblies to cause separation of the first stage and the second stage.

Stage separation system and method

A spacecraft launch system includes a support assembly and a seat coupled to a hinge having a hinge axis. In operation, the support assembly and the seat rotate about the hinge axis to move the spacecraft from a horizontal position to a vertical position for launching. The launch system may incorporate an alignment technique that includes alignment members and actuators.

Spacecraft launch system and method

A recoverable/reusable booster stage has a restartable center liquid-fueled rocket engine mounted in the aft portion of a vehicle body in alignment with the center axis of the body. The booster stage may also include two side liquid-fueled rocket engines mounted in the aft portion of the body in symmetrical relation to the center rocket engine. After booster stage separation, the center engine is restarted to direct the booster stage towards a recovery site.

Recoverable booster stage and recovery method

A payload module couples to a forward end of a re-entry vehicle. The payload module includes a cap and a fairing to contain a payload during ascent of the vehicle and to withstand aerodynamic heating from the atmosphere upon re-entry of the vehicle. In a particular embodiment, the fairing has an extended position to contain the payload and a retracted position for re-entry into the atmosphere after payload deployment.

Payload module

A two-stage wingless reusable aerospace vehicle having upper and lower stages that take off from a take-off area and separate at a separation point along a first trajectory. The separation forces are generated by air retained between the upper and lower stages, which is at a pressure higher than ambient pressure at the separation point. The lower stage is then propelled along a return trajectory to a landing area. After separation from the lower stage, the upper stage continues to an Earth orbit for deployment of a payload. After deploying the payload, the upper stage moves out of the Earth orbit, re-enters the Earth's atmosphere, and returns to the take-off and landing area. The upper and lower stages are powered by liquid oxygen and kerosene engines. The aerospace vehicle is transported to a take-off area by a transport vehicle having a first fixed carriage and a second translatable carriage that is adapted to move the upper stage relative to the lower stage for assembly of the aerospace vehicle while in the horizontal position. The transport vehicle then pivots the aerospace vehicle from the horizontal to the vertical position for launching.

Growing community of inventors

Kirkland, WA, United States of America

George E Mueller