Gm Global Technolgoy Operations, Inc.

George E Doerr

Christopher J Mielke

Miroslaw Zaloga

Scott R Kloess

Marco E Rodriguez

Travis S Larson

Mauro Pacheco Escobedo

John T Zuzelski

Eric B Hoyer

William R Venner

David Juarez

Ramakrishna Kamath Vijayakumar

Brian C Coleman

Christopher N Bither

Determining a sealing integrity of a steering assembly determining when the steering assembly is performing a steering event, determining an expected pressure change associated with the steering event, and receiving data from the pressure sensing member. During performance of the steering event, the controller analyzes the data from the pressure sensing member and determines when the pressure sensing member detects the expected pressure change and reduces an incident counter. When the pressure sensing member does not detect the expected pressure change, the incident counter is increased.

Devices and methods to determine steering assembly sealing integrity

A steering assembly for a vehicle includes a steering gear including a steering gear housing enclosing a steering rack, the steering rack coupled to a tie rod at a joint, at least one boot assembly configured to enclose the joint between the steering rack and the tie rod. The at least one boot assembly includes a first boot proximate to the joint and a second boot disposed outward of the first boot. The first and second boots define a void therebetween.

Steering assembly with dual wall boot

Systems and methods for controlling an electric power steering (EPS) motor of an EPS system of a vehicle are provided. A steering rack position sensor detects a linear position of a steering rack linear of the EPS system and a suspension travel sensor detects a suspension travel of the vehicle. An EPS controller has a processor and a memory. The EPS controller is configured to control the current draw of the EPS motor. The EPS controller is further configured to determine an EPS motor output torque based on the linear position of the steering rack and the suspension travel, and to limit the current draw of the EPS motor based on the EPS motor output torque.

System and method for controlling an electric power steering motor

A joint assembly having a shaft with a retention notch, a joint coupling, a spring clip and a full insertion clip. The joint coupling including a body having a bore, with the bore receiving the shaft, and the body including a secondary fastener hole extending normal to the bore. The spring clip including a fixed end secured to the main body, a flexible middle portion, and a finger at an opposed end, the finger engaging the shaft as the shaft slides into the bore and extending into the retention notch when the shaft is in a fully inserted position. The full insertion clip having a first end secure to the main body, a flexible portion and an opposed second end having a fastener alignment hole, the fastener alignment hole aligning with the secondary fastener hole when not flexed and misaligning with the secondary fastener hole when flexed.

Fully engaged joint assembly

A power steering system for transferring torque to a sector gear includes a first ball screw and a first ball nut circumscribing the first ball screw. The first ball nut is in torque-transfer communication with the first ball screw through a plurality of ball bearings and is meshed or engaged with the sector gear for torque transfer therewith. An electric motor is configured to selectively supply torque to the sector gear through the first ball nut.

Recirculating ball power steering system

A steering wheel alignment system for a vehicle having a steering wheel and steering unit that includes a first shaft operatively connected to the steering unit, a second shaft operatively connected to the steering wheel, and a coupling disposed between the first and second shafts to couple the shafts so that rotation of the steering wheel operates the steering unit to steer the vehicle. The coupling includes: a bolt, one of the shafts is hollow to telescope over the other shaft, and each shaft has a radial extending hole therethrough for receiving the bolt to attach the first and second shafts together. The radial extending hole through one of the shafts is elongated in the radial direction so that when the bolt extends through the holes of the first and second shafts the elongation of the hole defines a range of radial adjusting movement of the shafts relative one another until tightening of the bolt clamps the first and second shafts together against further relative rotation.

Steering wheel alignment system

An internal tube is inserted into an external tube to align first bolt holes provided through opposed walls of the external tube with second bolt holes provided through opposed walls of the internal tube. A bolt is inserted through the first bolt holes and through the second bolt holes to connect the tubes together when the bolt holes are aligned. An error-proofing clip is mounted in the internal tube and has a tongue extending from the end thereof to reach into the external tube and block the insertion of the bolt through the first bolt holes of the external tube until the insertion of the internal tube has proceeded fully to bring the first bolt holes of the external tube and the second bolt holes of the internal tube into alignment with one another, thereby preventing a premature installation of the bolt through only the first bolt holes.

Error-proof tube connection

A power steering system includes an input shaft operatively connected to an input member, and a sector gear operatively connected to a pitman arm. A first ball screw is formed on the input shaft. A first ball nut circumscribes the first ball screw and is in torque-transfer communication therewith through a plurality of ball bearings. A first rack is rigidly attached to the first ball nut, and is meshed with the sector gear for torque transfer therewith. A second ball screw is not substantially coaxial with the first ball screw. A second ball nut circumscribes the second ball screw and is in torque-transfer communication with the second ball screw through the ball bearings. A second rack is meshed with the sector gear for torque transfer therewith. An electric motor is configured to selectively supply torque to the sector gear through the second ball screw.

An idler arm assembly employed in a steering assembly of a vehicle having a body. The idler arm assembly comprises: an idler housing mounted to the body and including a bore; a pivot shaft mounted in the bore and being rotatable and telescopically slidable in the bore, with the pivot shaft having a cavity at a first end; an idler arm having a first end supported by the second end of the pivot shaft and a second end that supports the steering assembly; a ball stud having a ball end secured in the cavity and supporting the pivot shaft in the telescopically slidable direction, and a shank having threads; and a threaded cap secured to the idler housing and engaged with the threads on the shank, whereby rotation of the threads relative to the threaded cap will telescopically slide the pivot shaft relative to the idler housing.

Idler arm assembly adjustment

A bi-directional over-speed energizing brake system which implements automatically in the event an electric power steering system is in an over-speed condition. For rotational speeds of a rotating component exceeding a predetermined rotational speed threshold, centrifugal force acting on brake arms of a braking assembly overcome biasing by springs such that the brake arms will frictionally engage a non-rotating brake ring to thereby slow the rotational speed of the rotating component.

Electric power steering system over-speed energizing brake system

A steering mechanism includes a relay rod and an idler arm operatively attached to a first end thereof. A pitman arm includes a stud and is operatively attached to a second end of the relay rod. A bushing is configured to allow displacement of the pitman arm relative to the relay rod. The bushing includes an outer can, an inner metal member, and a bushing disposed therebetween. The inner metal member has a tapered receptacle configured to mate with a tapered portion of the stud. The resilient member may include voids, which may be oriented generally perpendicular to a turning direction and may be tapered from the base to the opening. The inner metal member may have a generally-cylindrical portion and substantially-opposing outer flats interrupting the same. The outer flats are spaced by a distance smaller than the cylinder diameter and may be substantially parallel to the turning direction.

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Clarkston, MI, United States of America

George E Doerr