General Electric Company

George B McGray

Anthony B LaConti

Edward N Balko

Thomas G Coker

The invention describes a pressurized, three compartment membrane cell for the electrolyzing aqueous alkali metal halides at low cell voltages and with high cathodic current efficiencies. Unitary electrode-electrolyte structures, in the form electrochemically active electrodes physically bonded to ion transporting permselective membranes divide the cell into anode, cathode and buffer compartments. The buffer compartment feed is pressurized to maintain at a positive pressure differential with respect to the anode and cathode compartment feeds. The flexible unitary electrode-membrane electrolytes are forced outwardly against electronically conductive anode and cathode current collectors to provide uniform, constant and controllable contact between the bonded electrodes and thereby minimizing ohmic losses. A three compartment cell operated in this fashion not only minimizes the voltage required to electrolyze the halide solution, but also increases the cathodic current efficiency at high caustic concentrations by providing multiple hydroxide rejection stages in a single cell process. The improvement in cathodic current efficiency is realized by forming a lower caustic concentration in the buffer compartment than in the cathode compartment thereby reducing backmigration of OH.sup.- ions into the anode compartment.

Electrolysis of alkali metal halides in a three-compartment cell with a

The invention describes a self pressurized three compartment, membrane cell and a process for electrolyzing aqueous halide solutions at low cell voltages and high cathode current efficiencies. Electrochemically active electrodes are physically bonded to ion exchanging membranes which divide the cell into three compartments. The mass transport characteristics of the membranes are selected so that water brought into the center or buffer compartment along with the halide ions exceeds water transport out of the compartment. This results in good electrode to current collector contact as the membranes to which the electrochemically active electrodes are permanently bonded are forced against the current collectors. The instant invention relates to a process and apparatus for the electrolytic production of halogens and alkali metal hydroxides from aqueous alkali metal halide solutions. More particularly, it relates to the electrolysis of brine in a three compartment membrane cell having catalytic anode and cathode electrodes physically bonded to the permselective membranes which divide the cell into three compartments.

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Wakefield, MA, United States of America

George B McGray