Dana Heavy Vehicle Systems Group, LLC

Dana Corporation

George A Willford

Kurt R Baer

John M Loeffler

Jordan M Houser

Mark A Davis

Michael D Cook

Travis J Miller

William F Waltz

Dennis D Schwaiger

Nicholas W Laforce

James L Holman

James Foltan Ziech

Steven J Wesolowski

Mark W Leber

Andrew T Brammer

Benjamin J Passino

Robert L Vailliencourt

Joshua A Perry

Timothy R Zuehlke

Harry W Trost

Steven G Slesinski

Thibault G Devreese

Patrick F Rose

Ned W Wright

Richard S Meyers

Wouter Wa Galoppin

Lewis H Nickell

Methods and systems are provided for selectively engaging an electric machine to an electric axle of a vehicle. In one example, a method may include engaging or disengaging the electric machine to a differential of the electric-axle by adjusting pressure in a piston coupled to an axle shaft of the electric-axle via a disconnect clutch.

System and method for a differential disconnect electric axle

Various methods and systems are provided for a shift assembly for a vehicle transmission. In one example, a shift assembly for a transmission includes a first barrel cam including a first cam track; a second barrel cam arranged coaxially with the first barrel cam and including a second cam track; a first motor configured to drive the first barrel cam independent of the second barrel cam; and a second motor configured to drive the second barrel cam independent of the first barrel cam.

Methods and systems for a transmission shift assembly

Parking system and method. In one example, an externally mounted parking system includes a parking system case that is externally mounted to a transmission case of a transmission and a parking system actuator that actuates a mechanism which selectively prevents movement of a gear in the transmission. In the parking system the mechanism is rotationally mounted in the parking system case and a gear reduction assembly in the system is coupled to the transmission through an opening in the transmission case and an opening in the parking system case.

Externally mounted parking system

Provided herein is an electric axle including a differential assembly drivingly connected to a first axle half shaft and a second axle half shaft, wherein the first and second axle half shafts each have a wheel coupled to the ends thereof; an electric motor/generator drivingly connected to a first rotatable shaft; a first gear set having a first gear connected to the first rotatable shaft and a second gear connected to a second rotatable shaft; a second gear set having a first gear connected to the second rotatable shaft and a second gear selectively connected to a third rotatable shaft; a third gear set having a first gear connected to the third rotatable shaft and a second gear drivingly connected to the differential assembly; and a selector device configured to selectively connect the third rotatable shaft to the second gear of the second gear set or the first rotatable shaft.

Commercial vehicle with electric driven axle

A vehicle including a frame having an axle and a support apparatus coupled thereto. The support apparatus is configured to support a load coupled to the axle and permit the load to translate along an x-axis, a y-axis, and a z-axis.

Support apparatus for an off-axle load

A modular electric axle head assembly for a vehicle, including a gear assembly including a gear assembly housing defining a hollow portion therein, a first gear shaft having a first gear, a second gear shaft having a second gear and a third gear, wherein at least a portion of the second gear is drivingly connected to the first gear and the third gear, and at least a portion of the gear assembly is disposed within the hollow portion of the gear assembly housing; a motor assembly having an output shaft that is drivingly connected to at least a portion of the gear assembly; and a first mounting assembly including a portion integrally connected to the modular electric head assembly and a portion integrally connected to a support member of the vehicle, wherein at least a portion of the third gear is drivingly connected to a pair of drive shafts.

Modular head assembly for an electric axle

A modular electric axle head assembly for a vehicle. An axle assembly of the vehicle includes a banjo portion with a first opening extending from an inner surface to an outer surface of an inboard side of the banjo portion. At least a portion of a differential assembly disposed within at the banjo portion of the axle assembly and is drivingly connected to at least a portion of a gear assembly. The gear assembly is also drivingly connected to a motor output shaft. At least a portion of the gear assembly is disposed within a hollow portion of a gear assembly housing. An outboard portion of the gear assembly housing has a mounting flange that is integrally connected to the inboard side of the banjo portion. A first and second protruding portion extends from the axle assembly mounting flange and provides rotational support for the differential assembly.

Methods and systems for improving traction and control of a tandem axle are described. In one example, a controller automatically locks an inter-axle differential so that traction of a vehicle may be improved. The approach may also include automatically locking one or more axle differentials in conjunction with locking of the inter-axle differential.

System and method for controlling traction of tandem axles

A tandem axle assembly capable of accommodating variations in driveline length is provided. The tandem axle assembly includes forward and rear axle assemblies each having a wheel differential with the forward axle assembly further including an inter-axle differential for dividing power between the two wheel differentials. A male-female slip connection is formed between two members at one or more of the following intersections: the connection between a power input shaft driving the inter-axle differential and a power transmission shaft for transferring power from a vehicle driveshaft to the power input shaft; the connection between an output shaft driven by the inter-axle differential and an output yoke of an intermediate drive shaft assembly extending between the forward and rear axle assemblies; and the connection between an input yoke of the intermediate drive shaft assembly and a pinion shaft in the rear axle assembly drivingly coupled to the rear wheel differential.

Tandem axle power divider assembly with inboard slip driveshaft connection

A clutch actuator includes an outer cylinder housing having a plurality of ramps formed on an inner cylindrical surface thereof. Each of the ramps has a radially inwardly facing surface which includes a forwardly facing tapered surface and a rearwardly facing tapered surface. A hollow cylindrical piston is disposed concentrically within the outer cylinder housing and has a plurality of axially extending protrusions formed thereon. Preferably, the number of such protrusions is equal to the number of the ramps formed on the outer cylinder housing, and the protrusions are circumferentially interleaved within the ramps formed on the outer cylinder housing. Each of the protrusions has a radially outwardly facing surface which includes a forwardly facing tapered surface and a circumferentially extending groove. An inner cylinder housing is disposed concentrically within the piston. The outer and inner cylinder housings are fixed in position and define an annular chamber within which the piston can reciprocate axially. The piston is connected to a release sleeve of a clutch by means of a snap ring which is disposed within the grooves formed in the protrusions of the piston. Thus, the piston is connected to the release sleeve for axial movement therewith to operate the clutch. To disconnect the clutch actuator from the clutch, the piston is moved axially to a point where the snap ring engages the rearwardly facing tapered surfaces provided on the ramps of the outer cylinder housing. The rearwardly facing tapered surfaces provided on the ramps move the snap ring out of the grooves formed in the protrusions, thereby disconnecting the piston from the release sleeve.

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Waterville, OH, United States of America

George A Willford