Scroll Technologies

Danfoss Scroll Technologies, LLC

Gene Michael Fields

Joe T Hill

John Robert Williams

Tracy Lanier Milliff

Thomas R Barito

Zili Sun

Gregory William Hahn

Joseph Frank Loprete

Michael R Young

Tapesh P Patel

Jason J Hugenroth

Robert Carl Witham

Behzad Parastar

Harshal Upadhye

Carlos Armando Zamudio

Terry Lynn Lyons

Todd W Dewar

Ole Holst Christensen

Edward A Tomayko

Thomas R Barlto

Jacob Munich

Vince Loy

Paul J Cambron

Ole Horst Christensen

Dennis Janda

Joe Todd Hill

At least one bypass opening is formed in a base of a scroll member, and communicates with at least one compression chamber. The bypass opening communicates with a passage leading to a suction pressure chamber within a compressor shell. A valve includes an element electrically powered to move between a first position at which it blocks flow of refrigerant from the bypass port to the passage leading to the suction pressure chamber, and a second position at which it allows flow of refrigerant between the bypass port and the passage leading to the suction pressure chamber. A portion of the valve, which is electrically powered, is mounted outside of the compressor shell.

Scroll compressor capacity modulation with solenoid mounted outside a compressor shell

A valve for selectively allowing the return of oil from a discharge plenum to a suction plenum includes a passage which is selectively opened or blocked by a valve spool. The valve spool sees a pressure from a discharge pressure location upstream of a discharge check valve on one face, and a discharge pressure from a discharge plenum on an opposed face. While the compressor is running, the two pressures should be relatively equal. The face which sees the pressure from the chamber upstream of the check valve is larger than the face which sees the pressure from the discharge plenum. Thus, when the compressor is running, the valve spool is biased to a first position at which it allows oil return from the discharge plenum to the suction plenum. However, upon shutdown of the compressor, the pressure in the chamber upstream of the discharge valve drops. The valve spool will be driven to a second position at which it blocks communication for oil return.

Oil return valve for a scroll compressor

A scroll compressor comprises a first scroll member having a generally spiral wrap and a second scroll member having a generally spiral wrap. The generally spiral wraps interfit to define compression chambers. A pair of ports leads from the compression chambers. A pair of valves selectively blocks flow of refrigerant from the ports leaving the compression chambers. The valves selectively control the flow such that flow may pass from neither of the two ports, from both of the two ports, or from only one of the two ports to provide three levels of capacity control.

Scroll compressor with three-step capacity control

A scroll compressor includes a compressor shell having first and second scroll members. The scroll members each have a base and a generally spiral wrap extending from its base. The generally spiral wraps of the first and second scroll members interfit to define compression chambers. A shaft causes the second scroll member to orbit relative to the first scroll member. At least one bypass port is formed in a base of one scroll member, and communicates with at least one of the compression chambers. The bypass port communicates with a passage leading to a suction pressure chamber within the compressor shell. A solenoid valve is movable between a reduced capacity position and a full capacity position, and selectively supplies a pressurized fluid to a fluid valve associated with the bypass port, such that movement of the solenoid can control whether the bypass port is open or closed.

Scroll compressor capacity modulation with hybrid solenoid and fluid control

A sealed compressor includes a housing for receiving a compressor pump unit and an electric motor. The electric motor drives a driveshaft. The driveshaft extends to drive an element within the compressor pump unit to compress a fluid. The motor includes a rotor spaced from a portion of the housing by a gap. The driveshaft drives a counterweight, which has a radially outermost portion extending radially outwardly beyond a radially innermost portion of the stator. The radially outermost portion of the counterweight has an angled face to drive fluid into the gap.

Scroll compressor counterweight with cooling flow directing surface

A compressor is provided with a dimple and a lower end cap to receive a positioning fixture pin to position the lower end cap prior to a welding operation. The use of the dimple ensures the lower end cap is properly positioned when welding occurs. In the past, lower end caps have often been mis-aligned when welded to the center shell. Further, the dimple provides the dual function of positioning a magnet within the compressor housing.

Sealed compressor with structure on lower housing shell to assist weld placement

Several transmission embodiments selectively communicate rotary drive to an orbiting scroll to achieve capacity modulation. In these embodiments, when the motor is driven in a first direction, the orbiting scroll is driven at a rate which is equal to the motor speed. However, if the motor is driven in a reverse direction, the orbit rate of the orbiting scroll is reduced. The transmission ensures that the orbiting scroll member itself is driven in the proper forward direction regardless of whether the motor is being driven in forward or reverse.

Scroll compressor with motor control for capacity modulation

Scroll compressors include a tap for communicating a compressed refrigerant to a back pressure chamber to resist a separating force. A restriction is placed within this tap to slow build-up of the back pressure chamber at start-up. Further, the restriction smoothes out any fluctuations in the back pressure force as the pressure in the compression chamber from which the refrigerant is tapped may fluctuate.

Scroll compressor with flow restriction and back pressure chamber tap

An improved method of aligning the bearing components within a scroll compressor includes the step of mounting the crankcase to be an interference fit within the center shell, and having a surface abutting a true upper surface of the shell. This ensures that the axis of the bearing in the crankcase is idealized and centered on the center axis of the center shell. At the same time, the lower bearing is mounted on the lower end cap, and is also cut to be concentric with a force fit outer surface of the end cap. This ensures the lower bearing is also centered on the inner periphery of the center shell. Once it is ensured the center shell is true, then it is also thus ensured the upper and lower bearings are aligned on a common axis. An improved lower bearing structure with a reverse taper is also disclosed.

Method of aligning scroll compressor components

A scroll compressor includes a non-orbiting scroll wherein the base is sealed to the housing. That is, the non-orbiting scroll provides the function of the scroll member, and also the function typically provided by a separator. A heat shield is positioned between the discharge pressure chamber and the base of the non-orbiting scroll. Leakage paths are provided to allow refrigerant to communicate between the discharge pressure chamber and spaces between the heat shield and the non-orbiting scroll.

Scroll compressor with heat shield

A scroll compressor has a check valve plate assembly with a reinforcing device to increase the strength of the check valve plate. The check valve plate is stamped from a relatively thin steel reed material. Notched areas are provided during stamping to enable the formation of rolled laterally spaced pins which provide an axis along which the check valve plate may pivot. The reinforcing device is in the form of a slot rolled pin, a spiral rolled pin, or a solid pin, fitted within a bore formed by the rolled laterally spaced pins of the check valve plate. The notched areas of the check valve plate are weakened due to the reduction of the local cross sectional area of the laterally spaced pins. Insertion of the reinforcing device significantly reduces the incidence of cracking that occurs at the notched areas of the check valve plate.

Reinforcement pin for check valve

A scroll compressor is provided within a sealed housing. Although the invention is shown with regard to a scroll compressor, it should be understood that aspects of the invention have benefit to any type sealed compressor. A lower bearing is attached directly to a housing end cap. The lower bearing is easily and accurately attached to the end cap, and reduces the complexity and cost of assembly of a sealed compressor. In particular, the end cap is provided with upset portions spaced circumferentially by gaps. The bearing is secured to the upset portions by welding. Oil can flow through the gaps and into a space beneath the bearing such that it can reach oil passages in the shaft.

Growing community of inventors

Arkadelphia, AR, United States of America

Gene Michael Fields