Imec Vzw

Imec

Globalfoundries Inc.

Samsung Electronics Co., Ltd.

Katholieke Universiteit Leuven

Katholieke Universiteit Leuven, Ku Leuven R&d

Geert Eneman

Geert Hellings

Anabela Veloso

Benjamin Vincent

Seung Hun Lee

Bartlomiej Jan Pawlak

David Paul Brunco

Marc A Meuris

Nadine Collaert

Liesbeth Witters

Rita Rooyackers

Voon Yew Thean

Roger Loo

Naoto Horiguchi

Bernardette Kunert

Geoffrey Pourtois

Min-Soo Kim

Basoene Briggs

Robert Langer

Clement Porret

Hu Liang

An De Keersgieter

Xiuju Zhou

Paola Favia

Rongmei Chen

Philippe Matagne

David Brunco

A semiconductor structure comprises a semiconductor substrate having a top layer and one or more semiconductor monocrystalline nanostructures. Each nanostructure has a first and a second extremity defining an axis parallel to the top surface of the semiconductor substrate and separated therefrom by a distance, and a source structure epitaxially grown on the first extremity and a drain structure epitaxially grown on the second extremity. The source and drain structures are made of a p-doped (or alternatively n-doped) semiconductor monocrystalline material having a smaller (or alternatively larger) unstrained lattice constant than the unstrained lattice constant of the semiconductor monocrystalline material making the semiconductor monocrystalline nanostructure on which they are grown, thereby creating compressive (or alternatively tensile) strain in that semiconductor monocrystalline nanostructure.

Strained semiconductor monocrystalline nanostructure

A semiconductor structure including a semiconductor substrate having a top surface, one or more group IV semiconductor monocrystalline nanostructures, each having a first and a second extremity defining an axis parallel to the top surface of the semiconductor substrate and separated therefrom by a non-zero distance, each nanostructure having a source structure epitaxially grown on the first extremity and a drain structure epitaxially grown on the second extremity. The epitaxial source and drain structures are made of a group IV semiconductor doped with one or more of Sb and Bi, and optionally one or more of As and P, thereby creating tensile strain in the group IV semiconductor monocrystalline nanostructure.

Tensile strained semiconductor monocrystalline nanostructure

According to one aspect, a method of fabricating a semiconductor structure includes cutting a semiconductor fin extending along a substrate. Cutting the semiconductor fin can comprise forming a fin cut mask. The fin cut mask can define a number of masked regions and a number of cut regions. The method can include cutting the fin into a number of fin parts by etching the fin in the cut regions. The method can further comprise forming an epitaxial semiconductor capping layer on the fin prior to forming the fin cut mask or on the fin parts subsequent to cutting the fin. A capping layer material and a fin material can be lattice mismatched. According to another aspect, a corresponding semiconductor structure comprises fin parts.

Semiconductor fin structure and method of fabricating the same

The disclosed technology relates generally to semiconductor processing and more particularly to a method of forming a vertical field-effect transistor device. According to an aspect, a method of forming a vertical field-effect transistor device comprises forming on a substrate a vertical semiconductor structure protruding above the substrate and comprising a lower source/drain portion, an upper source/drain portion and a channel portion arranged between the lower source/drain portion and the upper source/drain portion. The method additionally comprises forming on the channel portion an epitaxial semiconductor stressor layer enclosing the channel portion, wherein the stressor layer and the channel portion are lattice mismatched, forming an insulating layer and a sacrificial structure, wherein the sacrificial structure encloses the channel portion with the stressor layer formed thereon and wherein the insulating layer embeds the semiconductor structure and the sacrificial structure, forming in the insulating layer an opening exposing a surface portion of the sacrificial structure, and etching the sacrificial structure through the opening in the insulating layer, thereby forming a cavity exposing the stressor layer enclosing the channel portion. The method further comprises, subsequent to etching the sacrificial structure, etching the stressor layer in the cavity, and subsequent to etching the stressor layer, forming a gate stack in the cavity, wherein the gate stack encloses the channel portion of the vertical semiconductor structure.

Method of forming vertical field effect transistor device

A semiconductor structure and a method for forming the semiconductor structure are provided. The method includes: providing a monocrystalline substrate having an upper surface covered with a masking layer comprising at least one opening exposing the upper surface; filling the opening by epitaxially growing therein a first layer comprising a first Group III-nitride compound; and growing the first layer further above the opening and on the masking layer by epitaxial lateral overgrowth, wherein the at least one opening has a top surface defined by three or more straight edges forming a polygon parallel to the upper surface and oriented in such a way with respect to the crystal lattice of the monocrystalline substrate so as to permit the epitaxial lateral overgrowth of the first layer in a direction perpendicular to at least one of the edges, thereby forming the semiconductor structure as an elongated structure.

Method for forming a semiconductor structure and a semiconductor structure manufactured thereof

Disclosed herein is a semiconductor structure including: (i) a monocrystalline substrate having a top surface, (ii) a non-crystalline structure overlying the monocrystalline substrate and including an opening having a width smaller than 10 microns and exposing part of the top surface of the monocrystalline substrate. The semiconductor structure also includes (iii) a buffer structure having a bottom surface abutting the part and a top surface having less than 10threading dislocations per cm, the buffer structure being made of a material having a first lattice constant. The semiconductor structure also includes (iv) one or more group IV monocrystalline structures abutting the buffer structure and that are made of a material having a second lattice constant, different from the first lattice constant.

Strained group IV channels

A vertical FinFET semiconductor device and a method of forming the same are disclosed. In one aspect, the semiconductor device includes a current-blocking structure formed over a semiconductor structure and a semiconductor fin formed on the current-blocking structure. The current blocking structure includes a first layer of a first conductive type, a layer of a second conductive type over the first layer, and a second layer of the first conductive type over the layer of the second conductive type. The semiconductor fin has a doped bottom portion contacting the current-blocking structure, a doped top portion formed vertically opposite to the doped bottom portion and a channel portion vertically interposed between the doped bottom portion and the doped top portion.

Vertical fin field-effect semiconductor device

An example method includes providing a layer stack in a trench defined by adjacent STI structures and recessing the STI structures adjacent to the layer stack to thereby expose an upper portion of the layer stack, the upper portion comprising at least a channel portion. The method further includes providing one or more protection layers on the upper portion of the layer stack and then further recessing the STI structures selectively to the protection layers and the layer stack, to thereby expose a central portion of the layer stack. And the method includes removing the central portion of the layer stack, resulting in a freestanding upper part and a lower part of the layer stack being physically separated from each other.

Method for forming a transistor structure comprising a fin-shaped channel structure

A CMOS semiconductor FinFET device and a method for manufacturing a CMOS semiconductor FinFET device are disclosed. The device may comprise an nFinFET and a pFinFET having a channel region comprising Ge on a common strain-relaxed buffer layer comprising SiGe. The concentration of Ge in the channel regions is higher than the concentration of Ge in the strain-relaxed buffer layer. The device further comprises a source/drain region for the nFinFET, the source/drain region comprising SiGe; and a source/drain region for the pFinFET, the second source/drain region comprising Ge.

Dual channel FinFET CMOS device with common strain-relaxed buffer and method for manufacturing thereof

A method for manufacturing a transistor device comprising a channel layer is disclosed. In one example, the method includes providing a substrate, epitaxially growing a strained layer on the substrate (defect free), epitaxially growing the channel layer on the epitaxially grown strained layer, and providing a gate structure on the channel layer. In this example, the method also includes selectively etching into the channel layer and at least partially in the epitaxially grown strained layer, thereby using the gate structure as a mask, and thereby creating a protrusion extending from the substrate. The protrusion may comprise a portion of the channel layer and at least an upper portion of the epitaxially grown strained layer, and may allow for elastic relaxation in the portions.

Method for manufacturing a transistor device

A FinFET device and a method for manufacturing a FinFET device is provided. An example device may comprise a substrate including at least two fin structures. Each of the at least two fin structures may be in contact with a source and drain region and each of the at least two fin structures may include a strain relaxed buffer (SRB) overlying and in contact with the substrate and an upper layer overlying and in contact with the SRB. The composition of the upper layer and the SRB may be selected such that the upper layer of a first fin structure is subjected to a first mobility enhancing strain in the as-grown state, the first mobility enhancing strain being applied in a longitudinal direction from the source region to the drain region and where at least an upper part of the upper layer of a second fin structure is strain-relaxed.

FinFET device with dual-strained channels and method for manufacturing thereof

A method for manufacturing a transistor device is provided, comprising providing a plurality of parallel nanowires on a substrate; providing a dummy gate structure over a central portion of the parallel nanowires; epitaxially growing extension portions of a second material, selectively on the parallel nanowires, outside a central portion; providing a filler layer around and on top of the dummy gate structure and the extension portions; removing the dummy gate structure to create a gate trench, exposing the central portion of the parallel nanowires; providing spacer structures on the sidewalls of the gate trench, to define a final gate trench; thinning the parallel nanowires, thereby creating free space in between the nanowires and spacer structures; and selectively growing a quantum well layer on or around the parallel nanowires, at least partially filling the free space, to thereby provide a connection between the quantum well layer and extension portions.

Method for manufacturing transistor and associated device

A method for reducing defects from an active layer is disclosed. The active layer may be part of a semiconductor in a semiconductor device. The active layer may be defined at least laterally by an isolation structure, and may physically contact an isolation structure at a contact interface. The isolation structure and the active layer may abut on a common substantially planar surface. The method may include providing a patterned stress-inducing layer on the common substantially planar surface. The stress-inducing layer may be adapted for inducing a stress field in the active layer, and induced stress field may result in a shear stress on a defect in the active layer. The method may also include performing an anneal step after providing the patterned stress-inducing layer on the common substantially planar surface. The method may additionally include removing the patterned stress-inducing layer from the common substantially planar surface.

Methods for manufacturing semiconductor devices

A method for reducing defects in an active device area of a semiconductor device during fabrication is disclosed. In one aspect, the method comprises providing the active device area adjacent an isolation structure, wherein a substantially planar surface is formed over the isolation structure and the active device area, forming a patterned stress-inducing layer over the substantially planar surface, forming at least one screening layer between the patterned stress-inducing layer and the substantially planar surface, where the screening layer is configured to screen part of the stress field induced by the patterned stress-inducing layer, performing an anneal process after forming the patterned stress-inducing layer on the substantially planar surface, so as to induce a movement of the defects towards a contact interface between the active device area and the isolation structure, and removing the patterned stress-inducing layer from the substantially planar surface.

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Balen, Belgium

Geert Eneman