Eveready Battery Company, Inc.

Blue Spark Technologies, Inc.

Union Carbide Corporation

Morgan Adhesives Company

Gary R Tucholski

Thomas J Pennaz

Matt Ream

John Gannon

George R Sondecker

Earl J Chaney, Jr

Frank B Tudron

John C Bailey

Richard A Langan

Guanghong Zheng

Abdelkader Hilmi

Andrew Webber

Mark A Schubert

Victor H Weiss

Frank H Feddrix

John G Langbehn

Dean A Laird

Jing Zhang

Salvatore Joseph Casadonte

Robert A Prok

Christopher Pedicini

Harry R Huhndorff

Frank George Spanur

Steven Allen Mogensen

Gary A Laisy

Ed T Russell

Dennis W McComsey

Frank J Puglia

Leonard Blaine Allison

An actively-powered temperature data logger patch with wireless data communication includes a sealed, flexible battery configured to provide continuous electrical power, and a flexible circuit including a microprocessor, a temperature sensor configured to sense a temperature of a target subject, a wireless communication transmitter and an antenna. In one example, the temperature sensor is located at a first end of the patch, and the antenna is located at an opposite, second end of the patch. The patch is configured to conform to a curved surface of the target subject and includes an adhesive configured to be removably applied to skin of the patient. An external computing device is capable of receiving communication from the wireless communication transmitter of the patch via an electromagnetic field.

Body temperature logging patch

An actively-powered medical system for monitoring a body temperature of a patient includes a temperature data logger patch with wireless data communication includes a sealed, flexible battery comprising a printed electrochemical cell with an anode and a cathode, and a flexible circuit including a microprocessor, a temperature sensor configured to sense a temperature of a target subject, a wireless communication transceiver and an antenna. In one example, the patch is configured to conform to a curved surface of the target subject. In another example, the patch is used in an actively-powered medical system for monitoring a body temperature of a patient, and includes an adhesive configured to be removably applied to skin of the patient. An external computing device is capable of communication with the wireless communication transceiver of the patch via an electromagnetic field.

An actively-powered temperature data logger patch with wireless data communication includes a sealed, flexible battery comprising a printed electrochemical cell with an anode and a cathode, and a flexible circuit including a microprocessor, a temperature sensor configured to sense a temperature of a target subject, a wireless communication transceiver and an antenna. In one example, the flexible battery and flexible circuit are arranged in a covering, stacked arrangement between first and second substrate layers, and the patch configured to conform to a curved surface of the target subject. In another example, the patch is used in an actively-powered medical system for monitoring a body temperature of a patient, and includes an adhesive configured to be removably applied to skin of the patient. An external computing device is capable of two way communication with the wireless communication transceiver of the patch via an electromagnetic field.

An actively-powered temperature data logger patch with wireless data communication includes a sealed, flexible battery comprising a printed electrochemical cell with an anode and a cathode, and a flexible circuit including a microprocessor, a temperature sensor configured to sense a temperature of a target subject, a wireless communication transmitter and an antenna. In one example, the temperature sensor is located at a first end of the patch, and the antenna is located at an opposite, second end of the patch. The patch is configured to conform to a curved surface of the target subject and includes an adhesive configured to be removably applied to skin of the patient. An external computing device is capable of receiving communication from the wireless communication transmitter of the patch via an electromagnetic field.

A flexible battery includes at least one electrochemical cell for generating an electrical current, including a cathode collector layer, a cathode layer, an anode layer, and an optional anode collector layer, some or all of which are formed of a dried or cured ink. A first substrate includes a pair of opposed side portions. A first electrode contact is provided that is electrically coupled to the cathode collector layer and is disposed along one of the pair of opposed side portions of the first substrate, and a second electrode contact is provided that is electrically coupled to the anode layer and is disposed along the other of the pair of opposed side portions of the first substrate. The cathode collector layer includes a geometry having a height and a width such that the number of squares is approximately 5 or less.

Battery cell construction

A method of manufacturing an electrical device comprises the steps of providing a substrate, providing an electrical component on the substrate, providing a first electrical contact on the substrate that is electrically connected to the electrical component, and providing an electrochemical cell on or integrating the substrate for providing electrical energy to said electrical component. The electrochemical cell comprises at least one electrochemical layer comprising a cured or dried ink and a first electrode contact electrically connected to said at least one electrochemical layer. The method further includes the step of securing the electrochemical cell to the substrate through an electrically conductive connection that provides both a structural connection and an electrical connection between the first electrical contact and the first electrode contact.

Cell attachment method

A flexible battery includes a first substrate layer with a first cell portion, a second cell portion, and a bridge portion connecting the first and second cell portions. An electrical bridge electrically couples a first electrochemical cell to a second electrochemical cell in series or parallel, and an electrical bridge is flexible and extends across the bridge portion of the first substrate layer. A second substrate layer is connected to the first substrate layer such that both of the first and second electrochemical cells are separately sealed. The flexible battery is configured to be folded over itself along the bridge portion such that the first and second electrochemical cells are arranged in a covering relationship. Optionally, an open gap area is disposed over the bridge portion of the first substrate to facilitate folding the flexible battery over itself along a line extending through the bridge portion.

Multi-cell battery

Printed electronics are increasingly becoming an important industry, thus innovations to integrate the various components and processes would be very useful to expand this industry. Disclosed are innovational concepts that would be very useful to accelerate this industry. Webs of printed electronics, antennas, power sources (cells/batteries), and assembly substrates can be merged together to form a completed electronic assembly that could be, for example, in label form or in a stand alone electronic device.

Electrical device-battery assembly and the method to make the same

RFID antenna-battery assembly and the method to make the same

A thin printed flexible electrochemical cell with a high moisture and oxygen barrier polymer film sealed and folded package featuring a printed cathode deposited on a highly conductive carbon printed cathode collector with a zinc foil anode or printed anode placed adjacent to the cathode. After the cell components are added to the special laminated polymer substrate, the web is processed automatically on a modified high-speed commercial horizontal pouch filling machine to complete the cell assembly process. In this process a starch coated paper separator layer may be inserted over the anode and the cathode, and then the aqueous electrolyte solution is added to the cell. To complete the process, all four edges of the cell are heat sealed to confine the cell components within the cell cavity and each cell is trimmed off the continuous web.

Thin printable flexible electrochemical cell and method of making the same

A battery including at least one electrochemical cell for generating an electrical current is provided, along with its method of manufacture. In one example, the electrochemical cell is provided on a first substrate and includes an anode and a plurality of cathodes. At least a portion of said anode is located between an adjacent two of said plurality of cathodes. In one example method of manufacture, the electrochemical cell is made via a printing press process.

High current thin electrochemical cell and methods of making the same

An integrated electronic device, and its method of manufacture, are provided. The integrated electronic device can include an electronic assembly, such as an active RFID assembly, that is electrically coupled to a thin printed flexible electrochemical cell. In one example, the electronic assembly and the electrochemical battery are provided on a single substrate. In one example method of manufacture, the entire cell to be made on a printing press to integrate the battery directly with the electronic assembly.

Integrated electronic device and methods of making the same

A thin printed flexible electrochemical cell, and its method of manufacture, using a 'picture frame' structure sealed, for example, with a high moisture and oxygen barrier polymer film and featuring, for example, a printed cathode deposited on an optional, highly conductive carbon printed cathode collector with a printed or a foil strip anode placed adjacent to the cathode. A viscous or gelled electrolyte is dispensed and/or printed in the cell, and a top laminate can then be sealed onto the picture frame. Such a construction could allow the entire cell to be made on a printing press, for example, as well as gives the opportunity to integrate the battery directly with an electronic application, for example.

Thin printable electrochemical cell and methods of making the same

Thin printable electrochemical cell utilizing a 'picture frame' and methods of making the same

A flat, flexible electrochemical cell is provided. The within invention describes various aspects of the flat, flexible electrochemical cell. A printed anode is provided that obviates the need for a discrete anode current collector, thereby reducing the size of the battery. An advantageous electrolyte is provided that enables the use of a metallic cathode current collector, thereby improving the performance of the battery. Printable gelled electrolytes and separators are provided, enabling the construction of both co-facial and co-planar batteries. Cell contacts are provided that reduce the potential for electrolyte creepage in the flat, flexible electrochemical cells of the within invention.

Growing community of inventors

North Royalton, OH, United States of America

Gary R Tucholski