Liberty Diversified Industries, Inc.

Gary P Kasner

Mark S Stoll

Richard J Morris

Ridge cap type roof ventilator

A ridge vent comprising a pair of opposing vent parts each fabricated from a plurality of stacked, interconnected layers of a corrugated plastic sheet material and a top panel extending between and connected to the opposing vent parts, with the entire assembled ridge vent being rolled into a spiral or coil, and secured in that configuration for later installation on a roof. The assembled ridge vent is rolled into the spiral configuration from an initially planar configuration by engaging a leading end of the ridge vent and rolling the ridge vent onto a drum or mandrel to form a tight, uniform spiral. The rolled vent can then be labeled and banded or packaged. The fabrication process from bulk rolls of sheet material to packaged roof vents can be substantially continuous and automated. Roof vents of various lengths or widths can be manufactured with only minor adjustments or substitutions in the fabrication equipment. The ridge vent is installed by placing the roll on the peak of the roof with the free end of the spiral extending over the top of the spiral and oriented away from the direction of installation. The blank is unrolled to expose a portion of the ridge vent, which is fastened to the roof. This process is repeated until the desired length is installed. Foam end caps and air deflectors optionally may be installed.

Ridge cap roof ventilator applied in assembled, rolled form and method

A ridge peak roof ventilator comprising a pair of vent parts disposed on opposing sides of an opening in a roof peak, and a top panel disposed above and connecting each of the vent parts. The vent parts may be of unitary construction, folded from interconnected panels, or assembled from individual layers of sheet material, and each forms a multiplicity of air passages through which air flows from the interior to the exterior of the roof ventilator. The top panel is constructed from double-faced corrugated plastic having a pair of planar plies and a convoluted intermediate ply. The underside of the top panel is routed along the centerline to form a concave recessed area, thereby cutting away a section of one planar ply and part of the intermediate ply to form oval-shaped openings. Each opening has side walls traversing concave arcuate paths between a maximum height adjacent the side edges of the recessed area and a minimum height along the centerline. The top panel will responsively fold along the centerline corresponding to the minimum heights of each of the side walls. Each vent part defines pockets serving as precipitation barriers, the pockets being formed by cutting an array of apertures into separate panels and folding or attaching those panels in parallel abutting contact with the apertures aligned. The top panel may also define one or more lines of apertures extending completely therethrough. The roof ventilator may be shipped flat or folded into a compact bundle.

A ridge peak roof ventilator comprising a pair of vent parts disposed on opposing sides of an opening in a roof peak, and a top panel disposed above and connecting each of the vent parts. The vent parts may be of unitary construction, folded from interconnected panels, or assembled from individual layers of sheet material, and each forms a multiplicity of air passages through which air flows from the interior to the exterior of the roof ventilator. The top panel is constructed from double-faced corrugated plastic having a pair of planar plies and a convoluted intermediate ply. The underside of the top panel is routed along the centerline to form a concave recessed area, thereby cutting away a section of one planar ply and part of the intermediate ply to form oval-shaped openings. Each opening has side walls traversing concave arcuate paths between a maximum height adjacent the side edges of the recesesd area and a minimum height along the centerline. The top panel will responsively fold along the centerline corresponding to the minimum heights of each of the side walls. Each vent part defines pockets serving as precipitation barriers, the pockets being formed by cutting an array of apertures into separate panels and folding or attaching those panels in parallel abutting contact with the apertures aligned. The top panel may also define one or more lines of apertures extending completely therethrough. The roof ventilator may be shipped flat or folded into a compact bundle.

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Eden Prairie, MN, United States of America

Gary P Kasner