Nucor Corporation

Gary McQuillis

Eric Fulbright

Kevin Keown

Dhiren Panda

Neal Ross

Rama Ballav Mahapatra

Andrew Edward Dixon

Jerome Jenkins

Leigh Wolley

Mark Schlichting

David John Sosinsky

Robert Nooning, Jr

Alan J Deno

Leigh Woolley

In a twin roll continuous caster, the casting nozzle in the continuous casting apparatus is arranged such that the outlet passages and/or tapered walls in the main portion within the casting nozzle provide flow of molten metal downwardly converging toward the nip between the casting rolls of a twin roll caster. The casting nozzle having a reservoir portion for directing molten metal converging toward the triple point region to inhibit the washing of shells forming on the casting surfaces of the casting rolls.

Casting delivery nozzle

A method of continuously casting metal strip having the steps of assembling a pair of counter-rotatable casting rolls, assembling a metal delivery system adapted to deliver molten metal above the nip to form a casting pool, the casting pool forming a meniscus with each casting surface of the casting rolls, delivering a shell thickness controlling gas to select areas within 300 mm of end portions of at least one casting roll downwardly toward the meniscus between the casting pool and the casting surface adapted to control thickness of the metal shell, and control attenuation of the casting roll, and sensing the temperature and thickness profiles of the cast strip downstream from the nip to determine high or low temperature areas of the cast strip within 300 mm of the end portions and causing the gas to be delivered to the high or low temperature areas to change the thickness of the metal shell.

Method of continuous casting thin steel strip

A method of desulfurizing steel including steps of forming a slag over a molten metal, drawing a vacuum to less than 5 torr over the slag and molten metal, stirring the molten metal and slag, and deoxidizing and desulfurizing the molten metal and slag to degas the steel reducing at least sulfur, nitrogen, oxygen, and hydrogen contents, and reducing activity of oxygen in the molten metal to less than 30 ppm. The method includes forming a slag composition after degassing the steel comprising CaO between about 50 and 70% by weight, SiObetween about 20 and 28% by weight, CaFbetween about 5 and 15% by weight, MgO not more than 8% by weight, AlOnot more than 1% by weight, and a combination of FeO+MnO not more than 2% by weight, where the sum of CaO+CaF+SiO+MgO is at least 85% by weight.

Method of desulfurizing steel

An apparatus for continuously casting thin strip includes a caster having a pair of casting rolls having a nip there between capable of delivering cast strip downwardly from the nip and an first enclosure capable of forming a protective atmosphere into which the strip can be formed in loop to extend over a plurality of rollers into pinch rolls with the strip having a strain of less than 0.4%, which may be provided by a plurality of rollers at entry of the strip into the pinch rolls to carry the strip into the pinch rolls, with at least a first entry roller having a diameter between 200 and 650 millimeters and being below a majority of other rollers.

Apparatus for continuous strip casting

A method of making a steel with low carbon less than 0.035% by weight including steps of preparing a heat of molten steel composition in a steelmaking furnace to a tapping temperature as desired for desulfurization at a VTD, tapping open into a ladle the molten steel composition with an oxygen level between about 600 and 1120 ppm, providing slag forming compound to the ladle to form a slag cover over the molten steel composition in the ladle, transporting the molten steel to a VTD, decarburizing the molten steel composition at the VTD by drawing a vacuum of less than 650 millibars, after decarburizing, transporting the molten steel to an LMF and deoxidizing the molten steel composition, after deoxidizing, returning to the VTD to desulfurize and degas the molten steel composition, and casting the molten steel composition to form a steel with low carbon less than 0.035% by weight.

Low cost making of a low carbon, low sulfur, and low nitrogen steel using conventional steelmaking equipment

Growing community of inventors

Blytheville, AR, United States of America

Gary McQuillis