Varel Europe S.a.s.

Varel International Ind., L.p.

Baroid Technology, Inc.

Diamond Products International, Inc.

Varel International Ltd.

Gary M Thigpen

Federico Bellin

Alfazazi Dourfaye

Coy M Fielder

Michael R Reese

Carl W Keith

William W King

Bruno Cuillier De Maindreville

Marvin Windsor Amundsen

Brad Weston

William H Sherwood, Jr

Gilles Gallego

Charles Daniel Johnson

Williams Gomez

Bruno Cuillier

Olivier Ther

William H Sherwood

Henry P Rebollido, Jr

Alain Besson

A bit for drilling with a casing or liner string includes: a tubular stem made from a high strength metal or alloy; a head: having a cutting face with an inner cone, an outer shoulder, and an intermediate nose between the cone and the shoulder; attached to an end of the stem; and made from a nonferrous metal or alloy; a plurality of blades formed integrally with the head, made from the nonferrous metal or alloy, and each extending from a center of the cutting face to the shoulder; a plurality of superhard cutters mounted along each blade; a plurality of gauge pads formed integrally with the stem; and a flush joint formed between each blade and a respective gauge pad. A yield strength of the high strength metal or alloy is at least twice a yield strength of the nonferrous metal or alloy.

Bit for drilling with casing or liner string and manufacture thereof

A repaired polycrystalline diamond cutter and method for fabricating the same. The cutter includes a damaged substrate that includes at least one void therein, a polycrystalline diamond table coupled to the damaged substrate, and a build-up compound disposed within the voids formed about the damaged substrate. The damaged substrate and the build-up compound collectively form a full circumference. The method includes obtaining a damaged cutter that includes a polycrystalline diamond table coupled to a damaged substrate having at least one void formed therein, bonding a build-up compound within the at least one void and forming a processed PDC cutter, and removing a portion of the build-up compound from the processed PDC cutter and forming the repaired cutter.

Methods to repair worn or eroded PDC cutters, cutters so repaired, and use of repaired PDC cutters in drill bits or other tools

A cutter pocket, a downhole tool formed with at least one cutter pocket, and a method for coupling a cutter to the cutter pocket is described herein. The cutter pocket is formed within at least one blade of the downhole tool and includes a pocket back fabricated from a first material, a first pocket side extending from one end of the pocket back to a leading edge of the downhole tool, and a second pocket side extending from an opposing end of the pocket back to the leading edge. The pocket back and the pocket sides define a cavity. A cutter is positioned and coupled at least partially within the cavity. The height of an upper surface of the first material of the pocket back ranges between thirty percent to sixty-five percent of the cutter girth.

Streamlined pocket design for PDC drill bits

A catalyst removal apparatus and method for removing catalyst from a polycrystalline cutter. The cutter includes a substrate and a cutting table. The apparatus includes a tank forming a cavity therein, an electrolyte fluid occupying the cavity, the cutter, a covering surrounding at least a portion of the cutter's sidewall and extending from at least the substrate's top surface towards the bottom surface, a cathode submersed within the fluid, and a power source. The cutting table is submersed within the fluid and positioned near the cathode, thereby forming a gap therebetween. The power source is coupled to the cutter and the cathode and electrolyzes the fluid to react with the catalyst in the cutting table to produce a salt. The salt dissolves in the fluid and is removed from the cutter. Optionally, a transducer is sonically coupled to the cutter and emits vibrations to remove salt from the cutting table.

Ultrasound assisted electrochemical catalyst removal for superhard materials

An apparatus and method for manufacturing a downhole tool that reduces failures occurring along a bondline between a cemented matrix coupled around a blank. The cemented matrix material is formed from a tungsten carbide powder, a shoulder powder, and a binder material, wherein at least one of the tungsten carbide powder or the shoulder powder is absent of any free tungsten. The blank, which optionally may be coated, is substantially cylindrically shaped and defines a channel extending from a top portion and through a bottom portion of the blank. The absence of free tungsten from at least one of the tungsten carbide powder or the shoulder powder reduces the reaction with iron from the blank, thereby allowing the control and reduction of intermetallic compounds thickness within the bondline.

Method for reducing intermetallic compounds in matrix bit bondline

A method, system and apparatus for testing properties of a rock formation surrounding a wellbore in situ. The apparatus includes a tool body, one or more indenters, and one or more acoustic sensors. The body includes an outer surface that defines one or more cavities therein. Each cavity extends into the body. Each indenter is positioned within a corresponding cavity and is positionable into an operating position and a non-operating position. The acoustic sensor is positioned within the cavity and adjacent to the indenter. The indenter is positioned at least partially beyond the outer surface when in the operating position. The acoustic sensor senses one or more acoustic events occurring when the indenter is in the operating position. The apparatus is inserted into the wellbore. Once inserted, the indenter applies a load onto the rock formation causing cracking and the sensor receives the generated acoustic transmissions. The transmissions are analyzed.

Downhole acoustic emission formation sampling

A target cylinder and a method for testing a superhard component thereon. The target cylinder includes a first end, a second end, and a sidewall extending from the first end to the second end. At least one of the second end and the sidewall is an exposed portion that makes contact with the superhard component to determine at least one property of the superhard component. The exposed portion comprises at least one synthetic material having at least one of a compressive strength raging from about 12 kpsi to about 30 kpsi, an abrasiveness ranging from about 1 Cerchars to about 6 Cerchars, and an iron content ranging from about 5 percent to about 10 percent. Optionally, the exposed portion further comprises a second material interveningly positioned between or within the synthetic material in a predetermined and repeatable pattern.

Synthetic materials for PDC cutter testing or for testing other superhard materials

A drill out bi-center bit and a method for using the same are provided that offer the ability to drill out cement and casing shoes, and increased stability. The bi-center bit includes a bit body having a first end operable to be coupled with a drill string, a second end including a pilot section, and an eccentric reamer section intermediate the first and second ends. A first plurality of cutter assemblies is disposed upon the exterior surface of the pilot section, while a second plurality of cutter assemblies is disposed upon the reamer section. A plurality of recessed cutter assemblies is also disposed upon the pilot section, such that the recessed cutter assemblies are located within a radius beginning at a central axis of the pilot section and terminating at a central axis of the reamer section and are recessed with respect to a lower surface of the pilot.

Drill out bi-center bit and method for using same

A cutting element for a drag-type drill bit comprises a cutter body having a generally cylindrical base section adapted for snug-fitting engagement in a socket of a drill bit body. The cutter body is secured to the bit body by brazing or other conventional attachment techniques. The cutter body further has a generally cylindrical cutting section integral with the base section. The cutting section has at least one inclined surface extending from a top surface of the cutting section partially along the length of the generally cylindrical cutting section. The cutter body may comprise a sintered tungsten carbide and the top surface may comprise a layer of super hard material.

Low-contact area cutting element

A drag type casing mill/drill bit for down hole milling of a casing window and lateral drilling of a bore hole in an earth formation comprises a bit body adapted to be rotated in a defined direction. The bit body includes an operating end face having a plurality of radially extending blades formed as a part of the operating end face of the bit body. A plurality of primary cutting elements are individually mounted in pockets in one of the plurality of blades. In addition, a plurality of secondary ridge structures are mounted to each of the plurality of blades interspersed with the plurality of primary cutting elements in a pattern such that as the bit body rotates the secondary ridge structures contact the casing or the earth formation thereby protecting the primary cutting elements and allowing continuous substantially smooth casing milling and earth formation drilling.

Drag-type casing mill/drill bit

Subterranean drill bits and particularly to nozzle features to be incorporated in subterranean bits. In one embodiment, the nozzle assembly of the invention defines a wear resistant structure which extends upstream from the terminus of the transition area. In another embodiment, nozzle assemblies are arranged about the transition area at low angles so as to minimize flow turbulence.

Reduced erosion nozzle system and method for the use of drill bits to

A novel cutting element is disclosed as comprised of at an attachment body and a cutting face, where said attachment body is attached to said cutting face via a high temperature braze joint, the attachment body defining a projection and a grooved area, where said grooved area is disposed between the projection and the cutting face, the resultant cutting element providing both enhanced wear characteristics and stability.

Cutting element

An improved disc-shaped cutting element including first and second major flat surfaces and a cutting edge, said element comprised of a hard metal substrate defining an irregular interface bonded to a polycrystalline diamond, where said interface includes a plurality of concentric and redial grooves adapted to receive corresponding protrusions formed on the diamond layer so as to enhance wear like and impact resistance.

Growing community of inventors

Houston, TX, United States of America

Gary M Thigpen