Cannon-Muskegon Corporation

Sps Technologies, LLC

Gary L Erickson

Kenneth Harris

This invention relates to nickel-cobalt based alloys comprising the following elements in percent by weight: from about 0.002 to about 0.07 percent carbon, from about 0 to about 0.04 percent boron, from about 0 to about 2.5 percent columbium, from about 12 to about 19 percent chromium, from about 0 to about 6 percent molybdenum, from about 20 to about 35 percent cobalt, from about 0 to about 5 percent aluminum, from about 0 to about 5 percent titanium, from about 0 to about 6 percent tantalum, from about 0 to about 6 percent tungsten, from about 0 to about 2.5 percent vanadium, from about 0 to about 0.06 percent zirconium, and the balance nickel plus incidental impurities, the alloys having a phasial stability number N.sub.v3B less than about 2.60. Furthermore, the alloys have at least one element selected from the group consisting of aluminum, titanium, columbium, tantalum and vanadium. Also, the alloys have at least one element selected from the group consisting of tantalum and tungsten. Articles for use at elevated temperatures, such as fasteners, can be suitably made from the alloys of this invention.

Nickel-cobalt based alloys

Single crystal nickel-based superalloy

This invention relates to a hot corrosion resistant nickel-based superalloy comprising the following elements in percent by weight: from about 11.5 to about 13.5 percent chromium, from about 5.5 to about 8.5 percent cobalt, from about 0.40 to about 0.55 percent molybdenum, from about 4.5 to about 5.5 percent tungsten, from about 4.5 to about 5.8 percent tantalum, from about 0.05 to about 0.25 percent columbium, from about 3.4 to about 3.8 percent aluminum, from about 4.0 to about 4.4 percent titanium, from about 0.01 to about 0.06 percent hafnium, and the balance nickel plus incidental impurities, the superalloy having a phasial stability number N.sub.V3B less than about 2.45. Single crystal articles can be suitably made from the superalloy of this invention. The article can be a component for a gas turbine engine and, more particularly, the component can be a gas turbine blade or gas turbine vane.

Hot corrosion resistant single crystal nickel-based superalloys

This invention relates to a nickel-based superalloy comprising the following elements in percent by weight: from about 5.0 to about 7.0 percent rhenium, from about 1.8 to about 4.0 percent chromium, from about 1.5 to about 9.0 percent cobalt, from about 7.0 to about 10.0 percent tantalum, from about 3.5 to about 7.5 percent tungsten, from about 5.0 to about 7.0 percent aluminum, from about 0.1 to about 1.2 percent titanium, from about 0 to about 0.5 percent columbium, from about 0.25 to about 2.0 percent molybdenum, from about 0 to about 0.15 percent hafnium, and the balance nickel+incidental impurities, the superalloy having a phasial stability number N.sub.v3B less than about 2.10.

A nickel base superalloy for columnar grain, directional solidification which contains Re for strength and creep resistance, and substantially eliminates the use of Zr and minimizes Si to prevent DS grain boundary cracking. The creep- and stress-rupture properties, which approach nickel base superalloy single crystal performance, are achieved without the use of high temperature gamma prime solution treatment.

Low carbon directional solidification alloy

A single crystal nickel alloy is provided having many of the foundry and performance characteristics of the higher density, single crystal, nickel base super alloys from which the vanes and blades are cast for high performance turbine aircraft engines. The lower density of this alloy permits its use for rebuilding and upgrading the performance of older turbine aircraft engines of designs which cannot withstand the centrifugal forces generated by the new state of the art higher density single crystal super alloys. The alloy for the first time provides a lower density single crystal alloy capable of heat treatment to stabilize its microstructure for high temperature, high stress use. It also provides for the first time a lower density alloy having acceptable resistance to the effects of high temperature sulfidation, salt corrosion and also to have good coating life. By significant changes in the alloy composition the resulting alloy has creep rupture and stress rupture performance characteristics similar to that of the high density nickel base super alloys while maintaining a density characteristic of equiaxe alloys.

Low density single crystal super alloy

Single crystal nickel-base superalloy having very fine gamma prime after heat treatment in a temperature range permitting total gamma prime solutioning without incipient melting. Component of the heat treated alloy has exceptional resistance to creep under high temperature and stress, particularly in that part of the creep curve representing one percent or less elongation. The alloy exhibits exceptionally low steady-state creep rate.

Single crystal alloy technology

The alloy is a nickel base, superalloy specifically intended for the making of castings which consist of a single crystal. The castings are intended for use under extreme conditions of high temperature and stress. The alloy, for the first time, achieves the desired characteristics of phase stability, high stress-rupture strength and resistance to oxidation while maintaining a sufficient temperature differential between gamma prime solvus and incipient melting temperatures, that it is practical to solution heat treat without unacceptable percentages of rejects due to failure either to completely solution the primary coarse gamma prime or to initiation of incipient melting. In a modified form the coated oxidation/corrosion resistance of the alloy is increased by the addition of a trace quantity of hafnium.

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Muskegon, MI, United States of America

Gary L Erickson