Lsi Logic Corporation

Gary K Giust

Yauh-Ching Liu

Ruggero Castagnetti

Subramanian Ramesh

Helmut Puchner

Weiran Kong

Shiva Ramesh

Sheldon Aronowitz

Ramnath Venkatraman

Franklin Duan

Myron J Buer

Steven Michael Peterson

Minh Tien Nguyen

A method for fabricating a semiconducting device on a substrate, where the improvement includes forming a strained silicon germanium channel layer on the substrate. A gate insulation layer is formed on top of the strained silicon germanium channel layer, at a temperature that does not exceed about eight hundred centigrade. A gate electrode is formed on top of the gate insulation layer, and the gate electrode is patterned. A low dose drain dopant is impregnated into the substrate, and activated with a first laser anneal. A source-drain dopant is impregnated into the substrate, and activated with a second laser anneal. After the step of activating the low dose drain dopant with the first laser anneal, an insulating layer is formed around the gate electrode, at a temperature that does not exceed about eight hundred centigrade, and a spacer is formed around the gate electrode. The spacer is formed of a material that is reflective to the second laser anneal. Thus, standard materials for the spacer, such as silicon oxide or silicon nitride are not preferred for this application, because they tend to be transparent to the laser beam emissions.

Silicon germanium CMOS channel

A severable horizontal portion of a fuse link is formed relative to a vertically configured structure in an IC to promote separation of the severable portion upon applying energy from a laser beam. The vertically configured structure may be a reduced vertical thickness of the severable portion, an elevated lower surface of the severable portion above adjoining portions of the fuse link, a protrusion which supports the severable portion at a height greater than a height of the adjoining portions of the fuse link, flowing the melted severable portion down sloped surfaces away from a break point, and a propellent material beneath the severable portion which explodes to ablate the severable portion.

Laser-breakable fuse link with alignment and break point promotion structures

A method for fabricating an SRAM device having a standard well tub, where an additional well tub is deposited within the standard well tub. In this manner, the dopant concentration is increased in the well area of the SRAM device, which increases both the isolation punchthrough tolerance and the SER immunity of the device. The additional well tub is deposited to a depth that is shallower than the standard well tub. The additional well tub is deposited using an ion implantation process using the same mask set as that used for the threshold voltage adjustment deposition. Thus, no additional mask layer is required to deposit the additional well tub, and the all of the expenses normally associated with an additional mask layer are avoided.

System to improve ser immunity and punchthrough

A method of forming a memory cell according to the present invention. A first pass gate transistor is formed of a first transistor type. The first pass gate transistor has a gate oxide with a first thickness. The source of the first pass gate transistor is electrically connected to a first bit line, and the drain of the first pass gate transistor is electrically connected to a first state node. The gate of the first pass gate transistor is electrically connected to a memory cell enable line. A second pass gate transistor is also formed of the first transistor type. The second pass gate transistor also has a gate oxide with the first thickness. The source of the second pass gate transistor is electrically connected to a second bit line, and the drain of the second pass gate transistor is electrically connected to a second state node. The gate of the second pass gate transistor is electrically connected to the memory cell enable line. A first state node transistor is also formed of the first transistor type. The first state node transistor has a gate oxide with a second thickness. The source of the first state node transistor is electrically connected to the first state node, and the drain of the first state node transistor is electrically connected to a ground line. The gate of the first state node is electrically connected to the second state node. A second state node transistor is also formed of the first transistor type. The second state node transistor also has a gate oxide with the second thickness. The source of the second state node transistor is electrically connected to the second state node, and the drain of the second state node transistor is electrically connected to the ground line. The gate of the second state node is electrically connected to the first state node.

Single channel four transistor SRAM

Provided are a self-aligned semiconductor fuse structure, a method of making such a fuse structure, and apparatuses incorporating such a fuse structure. The fuse break point, that point at which the electrical link of which the fuse is part is severed by a laser beam, is self-aligned by the use of photolithographically patterned anti-reflective dielectric coatings. The self-alignment allows the size location of the break point to be less sensitive to the laser beam size and alignment. This has several advantages including allowing photolithographic control and effective size reduction of the laser spot irradiating the fuse material and surrounding structure. This permits reduced fuse pitch, increasing density and the efficiency of use of chip area, and results in reduced thermal exposure, which causes less damage to chip. In addition, laser alignment is less critical and therefore less timely, which increases throughput in fabrication.

Self-aligned fuse structure and method with dual-thickness dielectric

Self-aligned fuse structure and method with heat sink

Provided is a method of forming a silicide layer on the top and sidewall surfaces of a polysilicon gate/interconnect in a MOS transistor and on the exposed surfaces of the source and drain regions of the transistor. Devices produced according to the present invention may have different types of silicide formed on their gate and their source/drain electrodes. The invention achieves the advantages of silicide encapsulation of a polysilicon gate in an MOS transistor while also providing silicidation of the source/drain regions of the transistor, thereby reducing electrode resistivity in the transistor and interconnect.

Silicide encapsulation of polysilicon gate and interconnect

A method is provided for forming thin polysilicon transistor gates using dual doped polysilicon without reducing the ion implant energy. The method comprises depositing polysilicon over a region of a substrate, masking and implanting the polysilicon with dopant impurities to form the channel regions of one conductivity type, and removing the photo resist mask. The polysilicon layer is then masked to define the channel regions of the opposite conductivity type and is implanted with dopant impurities of the opposite conductivity type. Following the dual ion implantation, the photo resist mask is removed and the substrate may be annealed to activate the dopants in the polysilicon. The dual doped polysilicon layer is then polished using a chemical-mechanical polish to achieve a desired thickness for the polysilicon transistor gates. The polysilicon is subsequently masked and etched to define the polysilicon transistor gates.

Method of forming thin polygates for sub quarter micron CMOS process

A method of forming a supersaturated layer on a semiconductor device, where an initial phase layer is deposited on the semiconductor device. The initial phase layer has a solid phase dopant saturation level and a liquid phase dopant saturation level, where the liquid phase dopant saturation level is greater than the solid phase dopant saturation level. A concentration of a dopant is impregnated within the initial phase layers, where the concentration of the dopant is greater than the solid phase dopant saturation level and no more than about the liquid phase dopant saturation level. The initial phase layer is annealed, without appreciably heating the semiconductor device, using an amount of energy that is high enough to liquefy the initial phase layer over a melt duration. This dissolves the dopant in the liquefied initial phase layer. The amount of energy is low enough to not appreciably gasify or ablate the initial phase layer. The liquefied initial phase layer is cooled to freeze the dissolved dopant in a supersaturated, electrically activated concentration, thereby forming the supersaturated layer. An initial phase layer of either polysilicon or amorphous silicon may be deposited over a CMOS device. After laser annealing the initial phase layer with a melt duration of no more than about 100 nanoseconds, it is transformed into a doped polysilicon gate electrode that can be patterned and further processed.

Depletion free polysilicon gate electrodes

Provided are a self-aligned semiconductor fuse structure, a method of making such a fuse structure, and apparatuses incorporating such a fuse structure. The fuse break point, that point at which the electrical link of which the fuse is part is severed by a laser beam, is self-aligned by the use of photolithography and an anti-reflective coating. The self-alignment allows the size and location of the break point to be less sensitive to the laser beam size and alignment. This has several advantages, including allowing photolithographic control and effective size reduction of the laser spot irradiating the fuse material and surrounding structure. This permits reduced fuse pitch, increasing density and the efficiency of use of chip area, and results in reduced thermal exposure, which causes less damage to chip. In addition, laser alignment is less critical and therefore less time-consuming, which increases throughput in fabrication.

Self-aligned fuse structure and method with anti-reflective coating

Provided are methods of forming a metal layer on the horizontal and vertical surfaces of a polysilicon gate electrode/interconnect in a MOS transistor, and devices having metal-encapsulated gates and interconnects. The metal encapsulation method of the present invention may also provide a layer of metal on the exposed surfaces of the source and drain regions of the transistor. The methods and apparatuses of the present invention allow reductions in device resistance and signal propagation delays.

Metal-encapsulated polysilicon gate and interconnect

A process is described for forming self-aligned contacts to an MOS device on an integrated circuit structure characterized by the simultaneous formation of the metal silicide gate portion and the metal silicide source/drain portions. The process comprises forming a gate oxide layer on a silicon substrate, forming a polysilicon gate electrode layer over the gate oxide layer, and forming a layer of a first insulation material over the polysilicon gate electrode layer. Metal silicide is simultaneously formed on the exposed surface of the polysilicon gate electrode and over the exposed portions of the silicon substrate. Source/drain regions are formed in the silicon substrate, either before or after formation of the metal silicide over the exposed portions of the silicon substrate, whereby the metal silicide portions on the substrate above the source/drain regions are in electrical communication with the source/drain regions.

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Cupertino, CA, United States of America

Gary K Giust