Weatherford/lamb, Inc.

Gary Johnston

Lev Ring

Simon John Harrall

Neil A A Simpson

Colin McHardy

Annabel Green

David John Hillis

Gary Pendleton

Wayne Rudd

Neil Aa Simpson

Kevin Scott

Ian McDonald Cameron

Colin Mchardy

Methods relate to tubulars that may be part of a tubular string for isolating one or more zones within a wellbore. In one embodiment, the tubular string includes a first expandable zone isolation unit disposed on a first side of a zone to be isolated, a second expandable zone isolation unit disposed on a second side of the zone to be isolated, and a perforated tubular disposed in fluid communication with a producing zone. The tubular string may be expanded using an expansion assembly having a first expander for expanding the first and second expandable zone isolation units and a second expander for expanding the at least one perforated tubular. Tags or markers along the tubular string may indicate locations where expansion is desired such that connections or connectors between joints are not expanded.

Methods for expanding tubular strings and isolating subterranean zones

An expansion member for a rotary expansion tool comprises a spindle adapted to be supported at both ends, and a roller mounted concentrically on the spindle. A sealed lubrication system is contained within the spindle for supplying lubricant to a bearing or bearing surface at an interface between the spindle and the roller.

Rotary expansion

The present invention generally relates to apparatus and methods for expanding a tubular. In one embodiment, an expander tool includes a body having at least one recess therein. An expansion assembly disposable in the at least one recess includes a piston that outwardly extends from the body in response to a radially outward force. The expansion assembly includes one or more rollers disposed on a shaft such that the rollers rotate at different speeds. In order to improve a rolling ratio, the shaft is arranged on the piston at an outward angle relative to a longitudinal axis of the tool. The expansion assembly is disposed along the tool at a skew to provide tractoring and reduce slippage due to axial movement. A bearing adjacent the roller and rotationally secured to the roller reduces roller heating and wear. In another aspect, methods for expanding a tubular within a wellbore are provided.

Expander tool for use in a wellbore

Methods and apparatus for expanding tubulars are disclosed. The tubulars may be part of a tubular string for isolating one or more zones within a wellbore. In one embodiment, the tubular string includes a first expandable zone isolation unit disposed on a first side of a zone to be isolated, a second expandable zone isolation unit disposed on a second side of the zone to be isolated, and a perforated tubular disposed in fluid communication with a producing zone. The tubular string may be expanded using an expansion assembly having a first expander for expanding the first and second expandable zone isolation units and a second expander for expanding the at least one perforated tubular. Tags or markers along the tubular string may indicate locations where expansion is desired such that connections or connectors between joints are not expanded.

The present invention provides methods and apparatus for expanding a first, smaller diameter tubular into frictional contact with a second, larger diameter tubular or wellbore. In an embodiment, annular formations formed on an inner surface of a split ring engage an outer surface of the smaller tubular. In one aspect, the smaller diameter tubular is provided with an annular recess there around, the annular recess including recessed grooves formed there around. Therefore, the split ring is disposable within the annular recess and the annular formations formed on the split ring are constructed and arranged to fit within the recessed grooves of the annular recess of the tubular. An outer surface of the split ring is provided with teeth or some other grip-enhancing material or formation. The split ring also includes a split portion permitting the ring to expand in diameter as that portion of the tubular is expanded in diameter.

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Balmedie, United Kingdom

Gary Johnston