Xerox Corporation

Gary J Maier

William G Herbert

Ernest F Matyi

Loren E Hendrix

Eugene A Swain

Geoffrey M Foley

Monroe J Hordon

Huoy-Jen Yuh

Yonn K Rasmussen

Henry T Mastalski

Jennifer Y Hwang

Gene W O'Dell

Catherine N Byers

James E McNamara

Garry O Glanzel

Kyle B Tallman

Peter J Schmitt

John J Wilbert

Mark S Thomas

Andrew R Melnyk

Robert W Hedrick

Philip G Perry

Alfred O Klein

Timothy J Leenhouts

Thomas M Wilbert

Alexandra I Vidal

Jodie L Morris

Roberto W Vidal

Compositions including carbon nanofoam are suitable for printing and magnetic ink.

Magnetic compositions

An ink delivery device for depositing ink onto a media includes an ink reservoir, a reaction chamber situated near the reservoir, and a valve situated between the reservoir and the reaction chamber. A method of depositing ink onto a media is also disclosed.

Ink delivery system

A photoreceptor aluminum alloy substrate is prepared with specific roughness characteristics and an oxide layer for use in multi-layered electrophotographic photoreceptor. A photoreceptor substrate, or drum, is placed in a lathe and turned using a polycrystalline tool to achieve specific roughness characteristics. A oxide layer is then allowed to form on the roughened photoreceptor substrate. The roughened surface of the photoreceptor aluminum alloy substrate in conjunction with the oxide layer on the roughed surface reduces variances in surface energy across the photoreceptor substrate, and eliminates, or greatly reduces, a number of Tiger Stripe and Tiger Tail defects that may occur in an undercoat layer subsequently applied to the roughened photoreceptor substrate. The approach eliminates the need for wet honing and thereby significantly reduces the complexity and cost of fabricating a multi-layered electrophotographic photoreceptor.

Lathe surface for coating streak suppression

The present disclosure provides photoreceptors and methods for fabricating photoreceptors. Photoreceptor device surfaces and fabrication methods have been designed to suppress a 'plywood effect.' One method includes providing a substrate, rotating the substrate, lathing the substrate with a cutting tool and a cutting fluid by at least one pass, cleaning the substrate to remove the cutting fluid, and depositing onto the substrate at least one layer.

Substrate with plywood suppression

A process including: (a) creating an electrolytic cell composed of a metal surface as a first electrode, a second electrode, and an electrolytic solution, wherein the metal surface has a plurality of metal fibers connected to the metal surface; and (b) treating electrochemically the metal surface with externally supplied power to the electrolytic cell to sever a number of the metal fibers from the metal surface to result in severed metal fiber fragments unconnected with the metal surface.

Electrochemical process to sever metal fibers

A process including: creating a galvanic cell composed of a substrate as an anode, a cathode, and an electrolytic solution, wherein the substrate includes a metal surface having a plurality of metal fibers connected to the metal surface, wherein the cathode is selected to be more noble than the metal surface resulting in the anode being the working electrode, wherein the galvanic cell spontaneously electrochemically treats the metal surface in the absence of power externally supplied to the galvanic cell; and allowing the spontaneous electrochemical treatment of the metal surface to continue for a time sufficient to sever a number of the metal fibers from the metal surface to result in severed metal fiber fragments unconnected with the metal surface.

Process to sever metal fibers using galvanic cell

A method of electroforming a non-ferromagnetic substrate for use in an electrostatographic imaging member includes electroforming a non-ferromagnetic substrate of nickel and one of phosphorus, tin and copper. The substrate can be cylindrical shaped and have a substantially constant inner diameter and outer diameter along a length of the substrate. The substrates can be used in various electrostatographic imaging members including electrographic and electrophotographic imaging members. The methods of this invention can provide seamless imaging members such as photoreceptors that can be used in apparatus that include magnetic developer systems, without adversely interacting with magnetic brushes and magnetic toners.

Non-magnetic photoreceptor substrate and method of making a non-magnetic photoreceptor substrate

A mandrel comprising a surface effective for electroforming an article thereon, wherein a portion of the mandrel has a contoured surface effective for facilitating axial movement away from the mandrel of the article formed thereon when the article experiences circumferential motion relative to the mandrel.

Electroforming mandrels with contoured surfaces

A method for producing a photoreceptor having a substrate subjected to a surface finishing treatment to result in a finished substrate surface, wherein the method includes:

Electrochemical surface treatment

There is disclosed a chuck apparatus for holding and shaping a hollow, flexible, endless substrate during dip coating comprising: (a) a hollow, flexible bladder adapted to be disposed within the substrate; and (b) a first spindle and a second spindle which are partially disposed within the bladder, the second spindle being movable to press the bladder against the substrate and to shape the bladder and the substrate into an elongated shape.

Chuck apparatus for substrate shaping

A method of separating an electroformed metal substrate from a mandrel includes establishing a parting gap between the electroformed metal substrate and the mandrel, attaching the electroformed metal substrate at a parabolic end of the mandrel to a parting fixture, and introducing a fluid through the parting fixture into an opening of the mandrel to effect separation of the electroformed metal substrate from the mandrel. The parting fixture includes a parabolically shaped outer cup with a fluid inlet tube extending through the bottom thereof. The parting fixture also preferably includes an inner cup for containing the fluid introduced through the fluid inlet tube and a vacuum device to effect attachment of the electroformed metal substrate to the parting fixture.

Parting fixture for removal of a substrate from a mandrel

There is disclosed a method for parting an electroformed article from a mandrel including: (a) solidifying a liquid that is disposed between a parting device and the article, thereby joining the parting device to the article via the solidified liquid; and (b) moving the parting device in a direction of separation of the article from the mandrel while the parting device is joined to the article via the solidified liquid to assist in separation of the article from the mandrel.

Frozen material assisted electroform separation method

There is disclosed a method for separating an electroformed article from a mandrel wherein the article is more attracted to a magnetic force than the mandrel comprising employing the magnetic force on the article in separating the article and the mandrel.

Magnetic force assisted electroform separation method

An electroforming process and apparatus for forming an electroform with a roughened surface. An electroform with a roughened surface is formed by plating a reusable mandrel with a roughened surface. The reusable mandrel surface is roughened using a sandblasting device. The surface of the reusable mandrel is coated with a dual catalyzed non-self regulating crack free chromium deposit and a surface preparation to maintain the roughened surface. An alternate embodiment of the reusable mandrel utilizes a stainless steel mandrel without the chromium deposit on the surface. The roughened electroform surface enables toner distribution and sealing of the toner distribution module.

Growing community of inventors

Webster, NY, United States of America

Gary J Maier