Catalytic Distillation Technologies

Lummus Technology Inc.

Gary G Podrebarac

Willibrord A Groten

Lawrence A Smith, Jr

Gary R Gildert

Mario J Maraschino

Peter Loezos

John R Adams

Mitchell E Loescher

Liang Chen

Kevin John Schwint

Bryan Tomsula

William M Cross

Arvids Judzis, Jr

Manoj Som

Perry Lew

Raymond Chafin

Zan Liu

Christopher C Boyer

Martinus Johannes Almering

Yongqiang Xu

Montri Vichailak

William M Cross, Jr

Purvis K Ho

Mahesh Subramanyam

Quoc T Phan

Richard Foley

Scott W Shorey

Khalid Azzam

Daniel Rosenberg

Arvids Judzis

Luis Simoes

A process for producing olefins may include dehydrogenating a first alkane in a first reactor to produce a first effluent comprising at least one of a first n-olefin or a first diolefin; removing the first effluent from the first reactor; and regenerating the first reactor. The first reactor may include a first dehydrogenation catalyst and a first phase change material.

Heat storage in chemical reactors

A method of performing an oxidative coupling of methane (OCM) reaction to produce Ccompounds using a low temperature gas mixture feed is provided. The method includes introducing a gas mixture feed containing methane, oxygen, hydrogen, and carbon monoxide at a temperature of less than or equal to 300° C. to an inlet of an OCM reactor, which contains a combustion catalyst and an OCM catalyst. At least a portion of the gas mixture feed is combusted using the combustion catalyst to generate a heated gas mixture having a temperature of at least 450° C. The heated gas mixture contacts the OCM catalyst to initiate an OCM reaction and produce an OCM effluent that includes Ccompounds. A system for performing an OCM reaction using a low temperature feedstock gas mixture is also provided.

Methods and systems for performing oxidative coupling of methane

Processes and systems for dehydrogenating ethylbenzene may include mixing a steam stream and an ethylbenzene stream to form a feed mixture. The ethylbenzene/steam feed mixture may then be fed to a dehydrogenation reactor containing an alkali metal promoted catalyst. A liquid, selected from an alkali metal liquid, an alkali metal compound liquid, or a liquid solution comprising an alkali metal, may be injected into a feed stream, such as the steam stream, the ethylbenzene stream, or the ethylbenzene/steam feed mixture. Following injection, the liquid vaporizes and disperses into the feed stream upstream of the dehydrogenation reactor. The liquid may be maintained as a liquid from a point upstream of injection to an injection nozzle. The liquid is dispersed through the injection nozzle, in liquid form, to form droplets of liquid dispersed in the feed stream, which evaporate and/or dissolve into the vaporous feed stream.

Systems and processes for maintaining ethylbenzene dehydration catalyst activity

A catalytic distillation structure that may include a rigid framework having at least two grids with a plurality of horizontal fluid permeable tubes mounted to said grids to form a plurality of fluid pathways among the plurality of horizontal fluid permeable tubes. Additionally, each horizontal fluid permeable tubes may have a profile of a six-sided polygon. Further, the catalytic distillation structure may include a plurality of vertically plates or wires connecting vertically aligned tubes of the plurality of horizontal fluid permeable tubes. Furthermore, the plurality of vertically plates or wires connects from a corner of one vertically aligned tubes to a corner of an adjacent vertically aligned tube.

Structured packing for catalytic distillation

A process for reducing the sulfur content of a hydrocarbon stream is disclosed. A full range cracked naphtha is contacted with a hydrogenation catalyst to convert at least a portion of the dienes and mercaptans to thioethers and to hydrogenate at least a portion of the dienes. The full range cracked naphtha is fractionated into a light naphtha fraction, a medium naphtha fraction, and a heavy naphtha fraction. The heavy naphtha fraction is hydrodesulfurized. The medium naphtha fraction is mixed with hydrogen and gas oil to form a mixture, which is contacted with a hydrodesulfurization catalyst to produce a medium naphtha fraction having a reduced sulfur concentration. The light, heavy, and medium naphtha fractions may then be recombined to form a hydrodesulfurized product having a sulfur content of less than 10 ppm in some embodiments.

Selective hydrodesulfurization of FCC gasoline to below 10 ppm sulfur

A process for the conversion of linear pentenes to propylene is disclosed. The process may include feeding hydrogen and a C5-olefin containing stream comprising linear pentenes, dienes, acetylenes, and cyclopentene to a catalytic distillation reactor system. Concurrently in the catalytic distillation reactor system, the acetylenes and dienes may be hydrogenated and the C5-olefin containing stream may be fractionated, thereby recovering an overheads fraction comprising the linear pentenes, a side draw fraction comprising the cyclopentene, and a bottoms fraction. In some embodiments, at least a portion of the overheads fraction may then be fed to a metathesis reactor for converting the linear pentenes to propylene.

More energy efficient C5 hydrogenation process

A process for the production of jet and other heavy fuels, the process including: contacting at least one C3 to C5 isoalkanol with a first catalyst to convert at least a portion of the isoalkanol to isoalkene, isoalkene dimers, and water; contacting at least a portion of the isoalkene dimers with a second catalyst to convert at least a portion of the isoalkene dimers to isoalkene trimers; hydrotreating the isoalkene trimers to form isoalkanes useful as a jet fuel, kerosene, or other heavy fuels.

Production of jet and other heavy fuels from isobutanol

Processes for the desulfurization of a cracked naphtha by the reaction of hydrogen with the organic sulfur compounds present in the feed are disclosed. In particular, processes disclosed herein may use one or more catalytic distillation steps followed by further hydrodesulfurization of the naphtha in a fixed bed reactor. It has been found that the formation of recombinant mercaptans in the fixed bed reactor effluent may be reduced or eliminated by reducing the concentration of hydrogen sulfide and/or olefins at the exit of the fixed bed reactor. The reduction or elimination in the formation of recombinant mercaptans may be accomplished by recycling a select portion of the fixed bed reactor effluent to the fixed bed reactor, where the select portion has a relatively low or nil concentration of olefins. Processes disclosed herein may thus facilitate the production of hydrodesulfurized cracked naphthas having a total sulfur content of less than 10 ppm, by weight.

Hydrodesulfurization process with selected liquid recycle to reduce formation of recombinant mercaptans

A process for the hydrodesulfurization of gasoline is disclosed, the process including: feeding (1) a cracked naphtha containing mercaptans and other organic sulfur compounds and (2) hydrogen to a first hydrodesulfurization reactor containing one or more beds of a hydrodesulfurization catalyst; contacting sulfur compounds comprising the other organic sulfur compounds in the cracked naphtha with hydrogen in the presence of a hydrodesulfurization catalyst to convert a portion of the other organic sulfur compounds to hydrogen sulfide; withdrawing from the hydrodesulfurization reactor an effluent comprising hydrocarbons and hydrogen sulfide. The effluent from the hydrodesulfurization reactor is fed to a membrane separation system containing a membrane for partitioning the hydrocarbons from the hydrogen sulfide. For example, the membrane may be selective to hydrogen sulfide, to separate a permeate fraction comprising hydrogen sulfide from a residue fraction comprising the hydrocarbons.

Gasoline hydrodesulfurization and membrane unit to reduce mercaptan type sulfur

A process for reducing the sulfur content of a hydrocarbon stream, including: feeding hydrogen and a hydrocarbon stream including sulfur compounds to a catalytic distillation reactor having one or more hydrodesulfurization reaction zones; concurrently in the catalytic distillation reactor: fractionating the hydrocarbon stream into a heavy fraction and a light fraction; contacting hydrogen and the light fraction to form HS and a light fraction of reduced sulfur content; recovering the light fraction, HS, and hydrogen as an overheads; recovering the heavy fraction; heating the overheads to a temperature from 500 to 700&#xb0; F.; feeding the heated overheads and hydrogen to a high temperature low pressure reactor to form HS and a reactor effluent of reduced mercaptan content; separating the reactor effluent, HS, and unreacted hydrogen to form a light hydrocarbon fraction and a fraction including HS and hydrogen; recycling a portion of the light hydrocarbon fraction to the catalytic distillation reactor.

Process to hydrodesulfurize FCC gasoline resulting in a low-mercaptan product

A process for the reduction of benzene in a gasoline stream, the process including: feeding a gasoline fraction including benzene and Chydrocarbons and at least one of an alcohol and an ether to a catalytic distillation column comprising at least one reaction zone containing an alkylation catalyst, wherein the at least one reaction zone is above a gasoline fraction feed location; concurrently in the catalytic distillation column: separating the Chydrocarbons from Chydrocarbons, wherein the Chydrocarbons and benzene distill upward into the at least one reaction zone; contacting benzene and the at least one of an alcohol and an ether in the at least one reaction zone in the presence of the alkylation catalyst to convert at least a portion of the benzene and alcohol/ether to an alkylate; recovering an overheads fraction including Chydrocarbons, any unreacted alcohol and ether, and water; and recovering a bottoms fraction including Chydrocarbons and the alkylate.

Process for benzene removal from gasoline

Growing community of inventors

Houston, TX, United States of America

Gary G Podrebarac