The Dow Chemical Company

Gary A Deborski

Joseph D Lefevre

The invention is a method of making an improved internally supported electrode which comprises:

Method of making an improved internally supported electrode

An improved, internally supported electrode has been developed which comprises:

Internally supported electrode

Porous electrode bodies are effectively provided with efficient internal surface deposits of manganese oxide(s) catalyst formations by decomposition, under an atmosphere that can either be oxidizing, reducing or inert in nature, at an elevated temperature of a pre-applied anionic manganese salt reagent (notably manganese nitrate but also certain carboxylic acid salts of manganese, etc.) in order to chemically decompose the reagent to advantageous manganese oxide forms within the body pores. Exposure to a reducing environment after catalyst deposition ameliorates the provided catalyst structure by rendering therein more electrocatalytically active variations of the emplaced manganese oxides. Highly reliable and satisfactory electrode products particularly well suited for use as depolarized cathodes, especially in chlor-alkali cells, are obtained from the treatment.

Oxygen electrode preparation

Porous electrode bodies are effectively provided with efficient internal surface deposits of manganese oxide(s) catalyst formations by decomposition in an oxidizing atmosphere at an elevated temperature of a pre-applied inorganic permanganate salt reagent (notably potassium permanganate) in order to chemically decompose the reagent to advantageous manganese oxide forms within the body pores. Exposure to a reducing environment after catalyst deposition ameliorates the provided catalyst structure by rendering therein more electrocatalytically active variations of the emplaced manganese oxides. Highly reliable and satisfactory electrode products particularly well suited for use as depolarized cathodes, especially in chlor-alkali cells, are obtained from the treatment.

Method of oxygen electrode preparation and product thereof

A catalytically-active electrode, especially well suited for the electroreduction of oxygen in alkaline media, is comprised at least partially of a substantial proportion of finely comminutated, particulate metallic manganese fabricated in a porous body form of structure so as to retain its essential elemental integrity or character.

Porous manganese electrode(s)

An innate catalytically-active electrode, especially well suited for the electroreduction of oxygen in alkaline media, is comprised at least partially of a substantial proportion of a metal phthalocyanine in dry powder form compounded in intimate mixture with a finely comminutated, particulate metal all fabricated together in an integral porous body form of structure.

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Midland, MI, United States of America

Gary A Deborski