Kimberly-clark Worldwide, Inc.

Ganesh Chandra Deka

Margaret Gwyn Latimer

Charles Allen Smith

Billy Dean Arnold

Robert Alan Cool

Christopher John Lawler

Ronald C Cox

Samuel Lee Sykes

Rene Kapik

David William Richards

David Joseph Reader

The present invention provides a nonwoven web or laminate having at least one surface with abrasion resistance and a low degree of free fibers on the surface. Also provided is a lofty nonwoven web laminate from multicomponent fibers having at least one surface with improved abrasion resistance and reduced fuzziness over other multicomponent fiber nonwoven webs. This nonwoven webs and laminate can be used where nonwoven webs and laminates are currently used, but are particularly suitable as a filter media. Also described is a method for producing a nonwoven web having at least one abrasion resistant surface. The process includes using a liner material between the forming surface and the forming nonwoven web, wherein the liner is removed after the nonwoven web is bonded. Removing the liner exposes the abrasion resistant surface of the nonwoven web or laminate.

Nonwoven fabric with abrasion resistance and reduced surface fuzziness

There is provided and fibrous layer for personal care products wherein the fibrous layer is made from micro-fine fibers deposited as an aqueous slurry onto a nonwoven web, and subsequently dried. The micro-fine fibers have a diameter from a positive amount to 0.5 microns. The nonwoven web may be produced from a number of methods, such as meltblowing, spunbonding, coforming, bonding and carding, and airlaying. The micro-fine fiber layer can be used to adjust the permeability of the nonwoven web, thus providing a method of controlling the rate of fluid movement through a personal care product, like diapers, training pants, incontinence garments and feminine hygiene products.

Fibrous layer providing improved porosity control for nonwoven webs

A medical packaging substrate formed from a cellulosic pulp and/or synthetic fibers and a binder material is provided by the present invention. The substrate is usable to form medical packages for surgical instruments, medical devices, and medical appliances. The fabric is gas-pervious so that gas sterilization techniques may be used to sterilize the contents of any package made from the material. The substrate is manufactured using a latex deposition process wherein the binder material is applied prior to or during formation of the web.

Medical packaging fabric with improved bacteria barrier

A loop material suitable for use with a hook-and-loop fastening system, wherein the loop material includes a first fibrous nonwoven web having a first surface and a second surface and includes carded sheath-core bicomponent staple fibers in which the fibers have a sheath-core melting point differential of at least about 20.degree. C. and a length of from about 10 mm to about 65 mm. The first fibrous nonwoven web has a thickness of at least about 0.15 mm and a basis weight of at least about 20 grams per square meter; a pattern on the first surface thereof of continuous bonded areas defining a plurality of discrete unbonded areas formed by the application of heat and pressure, wherein individual fibers within the discrete unbonded areas have at least a portion thereof extending into and bonded within the continuous bonded areas; and a percent bonded area of from about 20 to about 50 percent. If desired, a film layer may be bonded to the second surface of the first fibrous nonwoven web. Alternatively, a second fibrous nonwoven web may be bonded or laminated to the second surface of the first fibrous nonwoven web. The loop material is particularly suitable for the preparation of a releasably attachable abrasive sheet material.

Loop substrate for releasably attachable abrasive sheet material

A loop material suitable for use in a hook-and-loop fastening system, which loop material includes a bonded carded web having a first side and a second side. The bonded carded web has a basis weight of from about 15 to about 140 grams per square meter and a thickness of from about 1 mm to about 15 mm. The bonded carded web may be thermally pattern bonded. The bonded carded web is composed of fibers having a denier per filament greater than 2, with from 100 to 0 percent by weight of the fibers being thermoplastic polymer fibers and from 0 to 100 percent by weight of the fibers being bicomponent thermoplastic polymer fibers. The first component of the bicomponent fibers has a melting point which is at least about 50.degree. C. lower than the melting point of the second component. The bonded carded web has a plurality of interfiber bonds. The web also contains a binder at a level of from about 10 to about 50 percent by weight, based on the weight of the bonded carded web, in which the amount of binder at the second side is less than the amount of binder at the first side and the amount of binder at the first side is sufficient to permit multiple attachments of the first side of the bonded carded web to and releases from the hooks without significant distortion of the fibers at the first side. The present invention also provides a method of preparing a loop material suitable for use in a hook-and-loop fastening system.

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Duluth, GA, United States of America

Ganesh Chandra Deka